kevster™ said:
A lot of the difficulty, of course, is my inexperience with older machines....
That sound quite ambitious ...... :lol:
kevster™ said:
I am just about to begin my first restoration on another bike (a stock '74 Ducati 750 GT), but, knowing this will not happen over night, I want the Commmando to be in 'decent' shape.
Sounds like a good plan, but you should be aware that even riding a Commando which is in 'good shape' requires a lot more attention and care than riding any other, more 'modern' bike. Plus non-metric tools as well as some special ones.
kevster™ said:
...I am currently reading anything I can get my hands on in getting myself up to speed on Nortons. I know I have a TON to learn, but am really enjoying the process thus far.
Reading is a good start ..... but working on a Commando is a different expericence - to say the least. It is NOT a Ducati, Moto Guzzi or Beemer, and you might end up loving or hating it. Just bear in mind these two possibilities ....
kevster™ said:
I'd be curious as to what you think of this article. I happened across it the other day and found it rather interesting. The guy has some rather strong opinions on the 1975 Norton.... Here's the link:
http://tinyurl.com/y5nsal
Well, the author of this gossip-report type article is spot-on ..... if you accept his perspective, which is that of a remarkably passion-free motorcyclist who simply makes quite general 'bike comparisons' ...... but if you don't, you might find he's dead-wrong, since he' not doing the bike any justice. Here my comments:
"Often bike models at the end of their production life are excellent machines representing the pinnacle of that design's development and refinement. However, none of that logic applies to the Norton Commando."
Well, the last Commandoes were 'refined' to the max that was possible in these days - and there was no radical re-design intended. They can be capricious, demanding 'divas' at times - with lots of 'character'. Once you are willing to accept and to understand this, and if you treat them right they'll reward you not only with timeless elegance and beauty, but also with the feel of riding a 'real' motorcycle. They're not simple means of two-wheeled transport, they're 'time machines'. But the latter impression might only be a severe attack of nostalgia under which old farts like me suffer every now and then .... :lol:
"As with the gearbox, the Commando Interstate made an impressive leap backwards with its horrid brakes, which were abysmal and required a lot of effort at the lever."
That can't be more wrong. The left-side gearshift conversion introduces more lever play, the action per se remains slick and smooth. And with S/S-steel braided brake hoses, the rigid and heavy Lockheed calipers bite the cast-iron discs with vigour, these brakes are top-notch!
"The isolastic rubber engine mountings do prevent the vibration reaching the rider, but the motor was now so heavily muffled and dull that it became a soulless lump. Imagine an interview with a particularly pedantic IRS official when you have failed to file your tax return on time: that's about the excitement level."
100% false. An 850 Mk.III Commando engine is 'beefy' torque-wise, sounds throaty, and provides the loveliest engine sound one can imagine. Cruising at 66 mph and 3,200 RPM, it's deep aero-engine drone is a phenomenal pleasure, and the bike's chassis handles quite well. Revving her up to the usable limit (at 6,500 RPM) results is an wonderful forward thrust in any gear, which is by no means "soulless", and it never behaves or sounds 'dull' or 'heavily muffled'.
"To round off the package, the switchgear and ancillary fittings look so cheap and nasty - and the Commando was neither of these."
Well, 'beauty lies in the eye of the beholder'. There's nothing wrong with the switchgear and the fittings, they are functional and free of any so called 'modern', but irrelevant gimmicks.
"Today, Commandos can be made into truly brilliant bikes. But the way to go is not a standard MkIII but to seek the help of Norton Guru Les Emery who will build a bike which is everything that a Commando should be."
Yes, this is true to a certain degree - but even newly-built 'Norvil' Commandoes with lots of improved / reinforced parts still incorporate the basic flaws of an archaic (1948) design that forms the basis of all British Twins - the Triumph 'Speed Twin'(mid- thirties), a vibration-prone, long-stroke, 360° parallel array OHV engine w/o a crankshaft centre bearing, originally developed with a maximum of 500cc in mind. Taking this into account, the much 'overbored' 823cc Commando twin engine performs remarkably well ....!
I've bought a number of 'Norvil' parts from Les Emery ('Fair Spares') throughout the years and I can assure you he and his staff are a competent bunch who know what they are doing. However, he can't do any 'miracles' to this archaic technology, so that even a 'new' Norvil Commando or a Norvil-restored one will only run trouble-free for many years if you treat it as such...
My 1st Commando's configuration (after restoration):
1976 850 Mk.III Electrict Start
Engine:
- totally standard except new UPN main bearings
- oil pump refurbished (wet sumping)
- non-return valve fitted in crankcase breather hose
Carburetters:
- twin AMAL 932, facory setting, needle in 3rd groove from bottom
- roughness & burrs on bodies and slides removed w/fine emery cloth
E-Start:
- starter and starter gear completely removed
Primary drive:
- 'Norvil' 40 mm belt drive kit installed, w/light 'surflex' friction discs
- Primary chain case dry & ventilated
- (huge circular cutout of inner chaincase, enabling removal w/o taking clutch off gearbox mainshaft)
Ignition:
- Lucas 'Rita' (faulty old Boyer discarded)
Electrical:
- simplified, homemade wiring harness, all connectors soldered (!)
- warning light 'assimilator' discarded, ammeter installed
- faulty old 2-Phase alternator replaced with 3-Phase/180W alternator
- homemade rectifier array, Zener diodes discarded
- faulty left-hand switch cluster discarded, replaced with Yamaha part
- faulty 2MC capacitor (parallel to battery) discarded
- H4 ( halogen) headlamp reflector installed in headlamp
- ignition switch replaced with Honda-type (perfect fit)
- tiny m/c battery installed
- faulty horn replaced by small twin horns
- horns, lights & ignition switched via relays
Chassis:
- wheel bearings and rear wheel sprocket bearing replaced
- rear whell cush drive rubbers replaced
- 19" WM2 valanced AKRONT rim front + 100/90/19 Michelin tire
- 18" WM3 valanced AKRONT rim rear + 120/90/18 Michelin tire
- brake hydraulics (calipers & master cylinder) refurbished
- front brake hose replaced w/braided one (S/S)
- sintered brake pads fitted
Ancillaries / Cycle Parts:
- faulty speedo drive & cable replaced
- faulty tach cable replaced, surrounding hose added (approx. 5" from bottom)
- leaky interstate tank repaired (studs broken away, silver soldered)
- tank and side covers painted
The bike's dry weight was then at 185 kgs .....
I've ridden this bike over 38,000 mls within 6 years w/o any problems or roadside breakdowns. After that time and trouble-free mileage, a valve guide seal (rubber cap) had come loose and began to pump oil into the valve guide, which necessitated the removal of the head, a 3 hours' work. True, with the Commando I could NEVER compete with any modern crotch-rockets performance-wise, but going through narrow twisties they usually couldn't filter me out of their rearview mirrors either. On longer Pan-European trips I sensibly kept revs limited up to 4,500 RPM, but even some occasional (but rare) 100-mile trips at consistently 5,500 RPM didn't do her any harm.
Yo can see more pix of this Commando at
http://wecal.de/INDEX.HTM when you click on the "I.O.M. 1989" TT gallery.... :wink: