What Did You Do With Your Commando Today?

Ahh - I guess I'm (temporarily) lucky in that I have a pair of new RC's as spares, and my existing ones will do another 5000 miles. No holing problems yet, and I don't expect any.
Bugger!
Seems like Matt has it covered in the long term for his new builds but unlikely an issue for either of us.
 
One has a sizeable hole in it, you can see daylight through it plus some of the wire mesh is frayed and I wouldn’t want that sucked in.

Last night Matt messaged me to say he had the exact same issue and he too sanded down the sides. Apparently K&N are under new ownership and have obviously made changes to the product. The bigger problem for him was that the RC-1820, the chrome backed one you have have altered ID so that they no longer fit the carbs. He has resorted to buying the carbs directly from Keihin and having the inlets made for him to fit the filters.


“When I fitted the RU 1820, rubber backs, I also had to sand the inner part that is facing each other in order to make them fit. So same as you.

So part of the long story is that the company that used to supply my Keihins in the US closed their doors (all too many are doing this these days). So I am actually going directly to Japan to buy my Keihins now. That said, they don't supply the air filter mounts or carb spigots. So I am now having to make my own.

In order to deal with the K&N issue, I am making a left and right specific mount that is offset to the outside. While you may not have seen the ID size difference on the RU filters, its quite noticeable on the RC filters and that's why I also adjusted the OD on the filter mount to make it work. I also made them a bit narrower (closer to the carb) to gain a little more space behind the filter. Its tight back there and a lot going on so any extra space helps.”
Why not seal the holed areas with silicone, and then reverse the filters so’s the damaged areas are inside?
 
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Why not seal the holed areas with silicone, and then reverse the filters so’s the damaged areas are inside?
That did occur to me but the thought of anything used to fill the hole letting go in time and getting sucked in the carbs put me off. Anyway the deed is done and I have 2 shiny new filters and 1 usable spare which obviously will not be needed unless I bin it, Sod’s Law and all that 🤣🤣🤣
 
Some pre-season service.
What Did You Do With Your Commando Today?
 
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