front brake reservior frozen...

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completing a cosmetic resto on a 1973 norton 850 commando with only 9000 miles.(.sat in a shed for 15 years) and cant get the reservior cap loose.....want to keep it as original as possible....any ideas to free it up?
 
A little heat will work. The alloy may have oxidized which froze it up.
Not too hot now. There is a rubber bellows in there.
Tap on it too. Try a strap wrench
 
+1 heat

Soak it with penetrating oil first, apply daily for a week, can try to remove with a strap wrench periodically.

If and wen you are ready to write off the cap get your Dremel out and cut some shallow reliefs in the threaded area or just grab the cap with a stout set of water pump plyers; the big brother to the vice-grip family. If you have the skill and get to the Dremel stage then simply cut a 1/2" square in the center of the cap and use a 1/2" drive murder bar to spin it off.

If the cap is in the shape necessary to cause this situation the rest of the master can't be far behind, you may want to throw-in-the-towel and get a new or re-manufactured one which will (should) be sleeved to increase the mechanical (hydraulic) advantage.
 
RoadScholar said:
+1 heat

Soak it with penetrating oil first, apply daily for a week, can try to remove with a strap wrench periodically.

If and wen you are ready to write off the cap get your Dremel out and cut some shallow reliefs in the threaded area or just grab the cap with a stout set of water pump pliers; the big brother to the vice-grip family. If you have the skill and get to the Dremel stage then simply cut a 1/2" square in the center of the cap and use a 1/2" drive murder bar to spin it off.

If the cap is in the shape necessary to cause this situation the rest of the master can't be far behind, you may want to throw-in-the-towel and get a new or re-manufactured one which will (should) be sleeved to increase the mechanical (hydraulic) advantage.

Does Norton use natural rubber or EPDM for the seals in the brake components? EPDM does not like petroleum [penetrating oil] Heat will loosen up that cap, but will most likely ruin the rubber bellows below. If the cap is seized odds are the master cylinder needs an overhaul. Great time to do the 13mm bore reduction conversion. Rather than brutalizing the cap, wrap it with thick cardboard. Then grip it with slip joint [aka Channel lock] pliers. This will give a tight grip, without buggering up the cap.
 
Brake fluid is highly hygroscopic. Alloy and water+time=corrosion cell. Could be ruined already.

Try the strap wrench, as suggested and work it back and forth, a little at a time. A little heat may help, followed by your favourite penetrating fluid, but the threads could be largely dust.
 
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