robs ss
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- Aug 16, 2016
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John, we seem to be on the same page, except...My friends and I are the opposite. We do not trust anyone but our own cable manufacture.
I personally have had two commercial nipples pull through on my Commando (one a throttle and one a rear brake) and will not trust my life to some random person on the other side of the world.
We make the nipple properly with a small and larger hole drilled and then reverse each strand back to create a birds nest in the larger hole.
As Rob said the solder on the birdsnest maintains the larger balled shape so it cannot pull through the smaller hole.
We have raced bikes with cable activated brakes for around 50 years with no issues.
I gave up mid-cable switches years ago. They, to me, make the brake spongey and uncertain.
I now fit a micro switch from Magura (get them from Venhills) that fits under the lever bracket and closes when the lever is pulled. Obviously it is a normally open switch.
I've posted some pics a few years ago - I'll see if I can find them.

Cheers