Ok hewy, I hope you like the read also, I will do the trip story in stages.
Bike Preparation
We all love to do "EasyRider" type trips and recently I just had the opportunity to do a good one. The Sydney NOC annual Norton Day which is an event not to be missed was on the 18th Sept. Pete Combat who is currently secretary of the Sydney NOC had offered me a bed for a couple of nights, so how could I not be there. I have relatives in Canberra who have been wanting me to come down for a visit for some years now, so here was another opportunity also. The AFL Football Grand Final was on in Melbourne on the following Saturday 24th Sept. Having grown up in Melbourne, I had many places to stay if I went down for the Footy grand Final. AFL football is a religion in Melbourne. The West Coast Eagles from Perth were to play the Sydney Swans in the grand final, the Sydney Swans won it
After a Melbourne visit, I could also catch up with friends & relatives in Broken hill, so returning via Broken Hill was a must do. To top it all off, the timing for these events fitted with my current work schedule perfectly
My "new" norton needed a frame repaint as well as preparation for the 5000 kilometre trip, so I stripped my bike one afternoon in record time of 6 hours down to the basic components. The frame parts were dropped off at the powdercoaters to be picked up within a week. Time now to check the mechanicals. I had stripped & rebuilt my gearbox as soon as I got the bike beacause it was jumping out of first gear(cam plate teeth broken). I had also purchased a brand new Mark3 kickstarter which solves the problem of gouging out your right hand muffler. The head was in good condition except for the right hand exhaust thread being a bit suspect, I did not have the time to send it away, so made sure it was wired up securely when the engine went back together. A lot of norton commandos have a hole drilled on the top of the head where it is seen & looks a bit ugly. If you take the exhaust pipe off(a 5 minute job), you can drill the hole underneath & in the middle of the head. Then you can wire the exhaust nut up & barely notice it has been done. Some other owners will say that it is not necessary to wire them up but I had a long trip ahead of me, so I made sure it was wired for safekeeping. I also split the cases & discovered that the conrod bigend bearings needed replacing but the main bearings were in good order.
While the engine was apart I also polished all of the alloy on my buffer. I have a sandblaster at home, so the cases, barrells & head got the treatment. Things were starting to look good now. I ordered a few new nuts & bolts that needed replacing, you know the ones that could not be replaced once the engine was back in the frame again. A week went by very quickly & I picked up the frame components from the powdercoaters. Another 3 days & I had the bike back together & running once more. This only gave me one week to sort my norton out but it turned out it was enough. I had very carefully put it all back together from a total strip down 2 weeks or so previous to the trip. I used nylocs mostly & used loctite wherever I knew there may be problems.
Under the clutch hub nut I placed a new spring washer instead of the factory "lock tab". The rotor nut got similar treatment. I used "mid-strength" loctite on all of the carby components.
On the 5000 klm trip these are the problems I had, the top left hand gearbox mount nut came off, my centre stand spring broke/fractured (from age I guess), the right hand exhaust thread on the exhaust nut "wore" away so I had to pull it into the head with wire to get home, my connecting link(japanese) came adrift 270 klms from home(I should have put a new chain on before I left), I ran out petrol twice as I took my "prettier painted" roadster tank.
I double checked to make sure I had all of the tools & spares for any problem I may have on the road.In the end the only part I meant to take & forgot was a chain connecting link. My bike ended up in a trailer for approximately 60 kilometres of the trip beacause I didn't carry a $3 connecting link.
I have just received a cd full of "Norton Day" photos, so will post them on my web site asap. They will be under the "event" section.