Shindengen SH775 (2018)

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@Schwany yes, i'm no expert but I've got it stuck in my head, and I am always worried about it failing when i'm out now.

I have nothing to compare with, as the bike came with a POD, and I didn't start digging into it until after it had failed on me.

But, I will for sure do the same check when I put the zener on - I am a big fan of data, and where possible only changing one thing at a time.


Anyway, the reason I commented in the first place but forgot to say was that I believe the SH775 is different to the Tri-Spark MOSFET, so not a comparable alternative.
These are used on big Polaris ATVS that have big lightbars and winches as options - so the charging rate varies a lot.
They use fixed magnet alternators because they are more efficient, so the SH775 takes the load off when the batteries are charged, instead of shunting.

The MOSFET doesn't do that - so stick with the SH775 if that's what you're looking for.
I should have bought the SH775 instead of the Tri-Spark, as the more I read about it, the more it looks like a better option.
But they are both expensive, so I'm not going to get another one now.
...my two zeners were less than ten dollars for the pair shipped.
The reason I was looking for a sh775 is because I thought it is would give my stator (Alton) an easier life compared to the shunt type ?
 
@Schwany yes, i'm no expert but I've got it stuck in my head, and I am always worried about it failing when i'm out now.

I have nothing to compare with, as the bike came with a POD, and I didn't start digging into it until after it had failed on me.

But, I will for sure do the same check when I put the zener on - I am a big fan of data, and where possible only changing one thing at a time.


Anyway, the reason I commented in the first place but forgot to say was that I believe the SH775 is different to the Tri-Spark MOSFET, so not a comparable alternative.
These are used on big Polaris ATVS that have big lightbars and winches as options - so the charging rate varies a lot.
They use fixed magnet alternators because they are more efficient, so the SH775 takes the load off when the batteries are charged, instead of shunting.

The MOSFET doesn't do that - so stick with the SH775 if that's what you're looking for.
I should have bought the SH775 instead of the Tri-Spark, as the more I read about it, the more it looks like a better option.
But they are both expensive, so I'm not going to get another one now.
...my two zeners were less than ten dollars for the pair shipped.
I believe the SH775 is a MOSFET type as well.
It is a series reg rather than a shunt reg, that is the main difference.

Glen
 
No, the SH775 is SCR based definitely not MOSFET

But that's not necessarily a bad thing - the fact it takes the load off the alternator when the battery is charged is the bit I find interesting.

The original zener and rectifier are SCR, and some of them have been on bikes with no issues for fifty years
 
The reason I was looking for a sh775 is because I thought it is would give my stator (Alton) an easier life compared to the shunt type ?
Shunt type regulation gives the stator an easy enough time. It’s been doing so on Brit bikes since about 1965.

Before that, the 6V coil switching system shunted four of the six stator coils in daylight running.
 
Shunt type regulation gives the stator an easy enough time. It’s been doing so on Brit bikes since about 1965.

Before that, the 6V coil switching system shunted four of the six stator coils in daylight running.
Are the Alton stators as hardy as a Lucas one do you think?
 
Are the Alton stators as hardy as a Lucas one do you think?
All I can say is I have been using an Alton dynamo replacement alternator on another make of popular 650 twin for about 20 years, with shunt type regulator.

I’ve had two Boyer “Power Box” regulators fail after brief service. The £7 Chinese “CBR600” type reg is doing much better.

I’d also recommend the Wassell electronic ignition kit. I think you or somebody mentioned electronic ignition.
 
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We have followed this thread for a long time and there ought to be some qualifications before answering some of the questions posed by people and proof that you have actually done/ said/ owned or had experience with whatever the topic is.

We have installed many of the newer Tri Spark MOSFET 20 Amp Voltage Rectifier Regulator(blue) with lithium batteries from both Anti Gravity and Shorai with no issues. The standard black had been covered before should probably never be used(because of fluctuating voltage, how they convert power, etc other issues) since the new one came out but they work great on the lead batteries

Tri Spark clearly states Regulates the charging voltage to 14.5 volts - suitable for 12 volt batteries Which is fine for todays lithium batteries. Is it optimal no but it works just fine especially when you are looking for something smaller.

Nowhere in the instructions for the Tri Spark does it say don't use on lithium https://www.trispark.com.au/assets/files/VR 0030 installation instructions V1_1.pdf

We have installed a lot of lithium batteries in other motorcycles including early Harleys and other motorcycles that have high set points on their regulator like we find regularly on Indians with no issues. Shorai knows this as you will see below

We have built motorcycles with such little power draw (led headlamps and bulbs, etc) that we have even swapped three wire stators back to 2 wire because the extra power was not needed or increased to meet the needs of cold weather gear etc added to the load.

Shorai batteries get put into every type of vehicle charging systems from motorcycles, boats and all types of trucks/autos and the only parameters in the manuals are "Shorai Batteries require a charging system output of 13.1 Volts or higher at idle, and must not exceed 15.2 volts at maximum output."

Also look at the other spec for charging "Floating battery voltage at 14.6-14.8V" So 14.5 is bad then? Really?

How many people buy these lithium batteries really check their charging system at idle or under load or just listen to the guy at the auto parts counter that say yes this works great and high CCA?


Wire sizes play a part, distance plays a part, as well as the connectors for draw, heat, resistance. Is the stator the correct size for everything you are running?

And for those worried about the set points greater than 14.5v then head over to Ricks Motorsports Electrics. We consider them the gold standard for aftermarket stators and regulators.

They have a line of lithium regulators for all types of motorcycles that have a lower set point of 14v +- .2 so effectively 14.2volts. https://ricksmotorsportelectrics.com/Rectifier-Regulator-Lithium-Compatible-14_103

Also with Ricks you are getting what you pay for and not just hoping you will not a fake Shindengen. Personally the sized and big fat plugs that come with those don't excite us since there are smaller better options available. Also do you really need something that is 30 or 50 amp rated?

There is more to changing/or up grading a charging system than just guess work.

And our last tips. Before changing anything actually figure out what your draw is and what your current output is and what you really need, don't guess add it up. If you find something failing check ALL the wiring, the connectors, fuses, fuse holders, and the grounds. 95% of the time we find its something in that area that is causing extra resistance
 
I could be wrong, but doesn't generating electricity cause heat in an alternator? The stator is bound to be cooler running no load with the outer primary cover removed. Maybe try the red hot stator test after you swap out the Tri-Spark reg/rect and see if anything changes.

I was going to remove the comment because it may still be generating something disconnected, but thought Id leave it since I'm not an electrical engineer, and don't feel like googling the answer.
You are correct... no load = no heat.

The shunt/shorting regulators get a bad rap because people claim that they put a huge load on the alternator at high rpm and minimal load. My Shindengen controls / limits at 14.5 volts and as long as I ride with lights on it rarely goes that high. Which means that the regulator is inactive most of the time and there's no extra current being shunted from the stator. Some day I'm gonna instrument my charging system and get some actual numbers for that.
 
We have followed this thread for a long time and there ought to be some qualifications before answering some of the questions posed by people and proof that you have actually done/ said/ owned or had experience with whatever the topic is.

We have installed many of the newer Tri Spark MOSFET 20 Amp Voltage Rectifier Regulator(blue) with lithium batteries from both Anti Gravity and Shorai with no issues. The standard black had been covered before should probably never be used(because of fluctuating voltage, how they convert power, etc other issues) since the new one came out but they work great on the lead batteries

Tri Spark clearly states Regulates the charging voltage to 14.5 volts - suitable for 12 volt batteries Which is fine for todays lithium batteries. Is it optimal no but it works just fine especially when you are looking for something smaller.

Nowhere in the instructions for the Tri Spark does it say don't use on lithium https://www.trispark.com.au/assets/files/VR 0030 installation instructions V1_1.pdf

We have installed a lot of lithium batteries in other motorcycles including early Harleys and other motorcycles that have high set points on their regulator like we find regularly on Indians with no issues. Shorai knows this as you will see below

We have built motorcycles with such little power draw (led headlamps and bulbs, etc) that we have even swapped three wire stators back to 2 wire because the extra power was not needed or increased to meet the needs of cold weather gear etc added to the load.

Shorai batteries get put into every type of vehicle charging systems from motorcycles, boats and all types of trucks/autos and the only parameters in the manuals are "Shorai Batteries require a charging system output of 13.1 Volts or higher at idle, and must not exceed 15.2 volts at maximum output."

Also look at the other spec for charging "Floating battery voltage at 14.6-14.8V" So 14.5 is bad then? Really?

How many people buy these lithium batteries really check their charging system at idle or under load or just listen to the guy at the auto parts counter that say yes this works great and high CCA?


Wire sizes play a part, distance plays a part, as well as the connectors for draw, heat, resistance. Is the stator the correct size for everything you are running?

And for those worried about the set points greater than 14.5v then head over to Ricks Motorsports Electrics. We consider them the gold standard for aftermarket stators and regulators.

They have a line of lithium regulators for all types of motorcycles that have a lower set point of 14v +- .2 so effectively 14.2volts. https://ricksmotorsportelectrics.com/Rectifier-Regulator-Lithium-Compatible-14_103

Also with Ricks you are getting what you pay for and not just hoping you will not a fake Shindengen. Personally the sized and big fat plugs that come with those don't excite us since there are smaller better options available. Also do you really need something that is 30 or 50 amp rated?

There is more to changing/or up grading a charging system than just guess work.

And our last tips. Before changing anything actually figure out what your draw is and what your current output is and what you really need, don't guess add it up. If you find something failing check ALL the wiring, the connectors, fuses, fuse holders, and the grounds. 95% of the time we find its something in that area that is causing extra resistance
Is there an aftermarket type charging system that will produce 13.1 volts or greater at idle (1000rpm+-) available for the Commando?
My stock RM23 does not.

Glen
 
Is there an aftermarket type charging system that will produce 13.1 volts or greater at idle (1000rpm+-) available for the Commando?
My stock RM23 does not.

Glen
Nope. The limiting factor is the alternator itself. At 1000 rpm there's just not enough AC volts to get there. I had the battery become disconnected (blown fuse) due to a shorted blinker switch, and with my Sparx alternator I saw 7.5 - 8 volts at idle, increasing to over 14 at 2000 rpm. The TriSpark ignition still got me home.
 
We have followed this thread for a long time and there ought to be some qualifications before answering some of the questions posed by people and proof that you have actually done/ said/ owned or had experience with whatever the topic is.

We have installed many of the newer Tri Spark MOSFET 20 Amp Voltage Rectifier Regulator(blue) with lithium batteries from both Anti Gravity and Shorai with no issues. The standard black had been covered before should probably never be used(because of fluctuating voltage, how they convert power, etc other issues) since the new one came out but they work great on the lead batteries

Tri Spark clearly states Regulates the charging voltage to 14.5 volts - suitable for 12 volt batteries Which is fine for todays lithium batteries. Is it optimal no but it works just fine especially when you are looking for something smaller.

Nowhere in the instructions for the Tri Spark does it say don't use on lithium https://www.trispark.com.au/assets/files/VR 0030 installation instructions V1_1.pdf

We have installed a lot of lithium batteries in other motorcycles including early Harleys and other motorcycles that have high set points on their regulator like we find regularly on Indians with no issues. Shorai knows this as you will see below

We have built motorcycles with such little power draw (led headlamps and bulbs, etc) that we have even swapped three wire stators back to 2 wire because the extra power was not needed or increased to meet the needs of cold weather gear etc added to the load.

Shorai batteries get put into every type of vehicle charging systems from motorcycles, boats and all types of trucks/autos and the only parameters in the manuals are "Shorai Batteries require a charging system output of 13.1 Volts or higher at idle, and must not exceed 15.2 volts at maximum output."

Also look at the other spec for charging "Floating battery voltage at 14.6-14.8V" So 14.5 is bad then? Really?

How many people buy these lithium batteries really check their charging system at idle or under load or just listen to the guy at the auto parts counter that say yes this works great and high CCA?


Wire sizes play a part, distance plays a part, as well as the connectors for draw, heat, resistance. Is the stator the correct size for everything you are running?

And for those worried about the set points greater than 14.5v then head over to Ricks Motorsports Electrics. We consider them the gold standard for aftermarket stators and regulators.

They have a line of lithium regulators for all types of motorcycles that have a lower set point of 14v +- .2 so effectively 14.2volts. https://ricksmotorsportelectrics.com/Rectifier-Regulator-Lithium-Compatible-14_103

Also with Ricks you are getting what you pay for and not just hoping you will not a fake Shindengen. Personally the sized and big fat plugs that come with those don't excite us since there are smaller better options available. Also do you really need something that is 30 or 50 amp rated?

There is more to changing/or up grading a charging system than just guess work.

And our last tips. Before changing anything actually figure out what your draw is and what your current output is and what you really need, don't guess add it up. If you find something failing check ALL the wiring, the connectors, fuses, fuse holders, and the grounds. 95% of the time we find its something in that area that is causing extra resistance
So none of this works for any last Century Norton as we still cannot meet the basic 13.1 volt at idle requirement.

Glen
 
Proof that you've done what you are talking about on the internet? What is this world coming to? I thought forums were a free for all speed contest for google search experts. ;)

I use a Tri-Spark MOSFET reg/rect with a Antigravity 401 LiFePO4 battery, and an old 2 wire alternator on my Norton. Battery shows 14.4-14.5V at idle. I've gone over two mountain passes with that setup in 80 degree weather, not dawdling. Battery and regulator don't get any warmer than my seat. 1300 trouble free miles so far. The Antigravity 401 is a very small battery. About the size of a thick wallet. It has enough amperage to power the Boyer ignition at kick startup and run LED lamps. Not even close to being big enough for an electric start Norton IMO.

I guessed that it would all work for my use, and it does. All my work is guess work. Good thing I'm not working with rocket engines.
 
So none of this works for any last Century Norton as we still cannot meet the basic 13.1 volt at idle requirement.

Glen
It depends on your setup but we routinely are at or above 13 volts at idle with a two wire slightly more with a three. As you turn on lights etc. the volts at idle will go down and that's a concern for lithium if you idle for an extended period of time because then you might draw the battery down. Not many people idle for that long to cause any issues
 
Proof that you've done what you are talking about on the internet? What is this world coming to? I thought forums were a free for all speed contest for google search experts. ;)

I use a Tri-Spark MOSFET reg/rect with a Antigravity 401 LiFePO4 battery, and an old 2 wire alternator on my Norton. Battery shows 14.4-14.5V at idle. I've gone over two mountain passes with that setup in 80 degree weather, not dawdling. Battery and regulator don't get any warmer than my seat. 1300 trouble free miles so far. The Antigravity 401 is a very small battery. About the size of a thick wallet. It has enough amperage to power the Boyer ignition at kick startup and run LED lamps. Not even close to being big enough for an electric start Norton IMO.

I guessed that it would all work for my use, and it does. All my work is guess work. Good thing I'm not working with rocket engines.
But you actually have used or have the experience so your input is valid, guesswork or not :) That 401 is a fun battery and we use them a lot. The only problem with the small case anti gravity batteries is that they don't have a battery maintenance system built in so you can over charge or discharge etc easily.
 
I have also a Trispark R/R with LiFePO4 battery and a Lucas RM23 Alternator, before I had a Podtronics R/R.
With the Podtronics the Battery-Status-Monitor light didn`t switch off even with 5000 RPM, after changing to Trispark the Battery-Status-Monitor goes off almost at idle because of the Voltage-Increase.

Marcel
 
It depends on your setup but we routinely are at or above 13 volts at idle with a two wire slightly more with a three. As you turn on lights etc. the volts at idle will go down and that's a concern for lithium if you idle for an extended period of time because then you might draw the battery down. Not many people idle for that long to cause any issues
Which stator would you recommend for this?

Glen
 
Is there an aftermarket type charging system that will produce 13.1 volts or greater at idle (1000rpm+-) available for the Commando?
My stock RM23 does not.

Glen
It does appear to be possible...


 
But you actually have used or have the experience so your input is valid, guesswork or not :) That 401 is a fun battery and we use them a lot. The only problem with the small case anti gravity batteries is that they don't have a battery maintenance system built in so you can over charge or discharge etc easily.

That I was not aware of. I'm OK with it though.

That little battery amazes me. It's always right around 13.6 V when I check it after it sits for weeks. It is getting a few tenths too much juice when the Norton is running with my very simple stripped down electrical system, so might not last as long as one being charged by the Rick's Motorsports reg/rect. The Rick's was my first choice BTW, but unfortunately I was doing the battery reg/rect swap right at the peak of the first Covid crap storm, and power outage in Texas and couldn't get one from the Texas vendor I was going to use. So I settled on the Tri-Spark because of the slightly lower max set point than what I was seeing with the PODtronics, and Greg Marsh makes Tri-Spark parts more attractive to purchase. Turns out the Tri-Spark was a good choice because it is a little smaller than the Rick's and has very consistent output.

I'd show a pic of my shade tree install, but it still looks like it's not finished even though it is until I get motivated enough to make a real harness. ;)
 
Here some measurements:

Alternator: Lucas Rm23 over 20 years old
R/R: Podtronics with external capacitor
Battery: Alliant X3 6.9 Ah LiFePO4
Tail-Light: Led
Front-Light: H4 55/65 W
WLA: Standard Mk3
Ignition: Trispark Classic Twin
Voltage-Measurement at power pickup socket


Headlight is switched on:

RPM Volts
1000 13.1
2000 13.3
3000 13.6
4000 13.8

It must be better with Led-H4 and Trispark-R/R

Marcel


Addition:
I did not mention the Voltage when bike is shut off: It is 13.3 Volts.
So it seems the battery is charged above 2000 RPM.

When I changed to H4-Led it was above 1100 RPM

Next step is to measure with Trispark-R/R
 
Last edited:
I suspect the 13.1 @ 1000 is being momentarily provided by the high voltage battery rather than the charging system. My headlight and charging system are the same but my battery is a large lead acid. The RM23 keeps the battery charged nicely with normal running, so I suspect it is healthy. At 1000rpm idle it discharges, even headlight off, as do all of my old bikes. Headlight on the voltage drops quite quickly.



Glen
 
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