hobot said:
Has anyone heard of issues with the fit or clearances of the trigger unit, to point it don't trigger sparks?
Yep - its all true. Confirmed with Andy at Pazon (great service) he sent me the Surefire magnetic spinner specs and I made up a new one, 3mm longer. Problem as reported before is that the nose of my cam and its hollow taper (on my 850) is 1/8" (3mm) short. Could be any make of cam I dunno. The SureFire pick up plate trigger poles did not align directly over the mini magnets which caused a hard to start issue. Swapping the whole IE over to a 750 showed it worked just fine, and putting a Boyer into the 850 showed it worked OK, so there had to be a mechanical reason. Thats when the measuring started and revealed the differnce between Boyer pick up pole length and width of their magnets. OK, so now I have a longer spinner and the Surefire works fine. Would I make a bunch of them? No. reason is that the clearance between the spinner face and the back plate is critical. If the spinner touches the solder points on the back plate it shorts out the pick ups. DIstance is hard to measure and somewhat dependent on how deep the taper seats. Man, I had the sucker in and out on the lathe half a dozen times taking a poofteenth off at a time and used a Dremel grinder to dress down the solder points just to be sure.
Pazon agreed with the above and vouch that they will be making (in future) new pick up plates with 3mm longer poles. That takes care of every contingency.
Here's the modified vs original Surefire spinner and followed by the original Surefire compared to a Boyer.
Mick