Norton 961 Alternate parts list.

Yeah its that number that I wanted confirming chap, I believe its wrong...but open to be proven wrong myself lol
 
Stu Bodycote said:
Yeah its that number that I wanted confirming chap, I believe its wrong...but open to be proven wrong myself lol
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Hi Stu, I did a search on here and several folks (including Tonya) have ordered the Lowe 57177 and fitted it so i'm pretty sure it's correct. I've had it on good authority that the other part numbers are correct as well. Did Norton fit different devices through the years?

Cheers,

cliffa.
 
Cheers Cliffa....searched it out. It seems to cross reference back to a revised Renault number...both work fine and that number work with the 961. The 57174 I liked the way the wiring harness fitted, as it tucks in neatly in the centre of the throttle body.
Yeah Norton did use others before Löwe, VDO and Weber Marelli. Makes me wonder if its worth trying other brands, given how many problems there seems to be with the Löwe units.
 
Stu Bodycote said:
Can someone just confirm that idle air motor part number please, as Ive not ordered any for a while, and what Ive jotted down differs? Ive got Löwe 57770 as being standard fitment, and 57174 being the same unit but with the connector at 12 o'clock, as apposed to 9 o'clock.
Cheers!
Click to expand...
57177 was stock 9 oclock
Magneti Marelli 8001063373638 9 oclock. (This is the unit we stock fits Renault Clio and is more available here in the USA

and its the one that works well so far. We have installed 8 of them with no issues We have had more failures on the Lowe version. Also the Lowe version seems to respond slower on the new ECU's

IMG_7004.jpg
 
Sorry, Magneti-Marelli....not Weber. I'm assuming Norton switched to Löwe due to cost....often the case when ever a new purchaser started, and wanted to make a good impression at saving a couple of quid. I'll order a couple of those up, see how we go, cheers.
 
So, whilst I have no idea of the long term performance of this relay, I can confirm it works as intended in my bike.

While there are prossibly better relays out there - for my fellow Australians - this is a standard stock item at Supercheap Auto. This makes them very readily available, which when it comes to electricals, that's the right kind of available.

Part number is TR039

Norton 961 Alternate parts list.
Norton 961 Alternate parts list.
Norton 961 Alternate parts list.
 
For what its worth, if you can stow away a couple of relays and a camshaft sensor under your seat, and keep a 5mm allen key somewhere accessible...its worth while. Granted you wont be able to replace the relays under the tank at the side of the road with just that, but you can certainly cover most other common electrical let downs.
 
Gojuu said:
So, whilst I have no idea of the long term performance of this relay, I can confirm it works as intended in my bike.

While there are prossibly better relays out there - for my fellow Australians - this is a standard stock item at Supercheap Auto. This makes them very readily available, which when it comes to electricals, that's the right kind of available.

Part number is TR039

View attachment 94383View attachment 94384View attachment 94385
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They look potted or sealed , this is good.
 
I just sent Norton an email about spare parts and was told this……

I responded back and also asked if he could tell me what changes were made to the Classic.
 

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cliffa said:
Folks,

As the future of parts for our bikes is uncertain I'm collating a list of alternate parts for 961's. This is purely a list, so please don't start commenting, comparing one against the other or generally derailing (as has been know to happen on the odd occasion here) :rolleyes: I've already mentioned this to Jerry and if we can keep it in a common format he will see about putting together a sticky list. So here is what I've got together so far. Feel free to add, but please just the description, manufacturer and their part number plus any helpful notes as you see below. Alternatively just P.M. me and I will add to the list. (It will probably be neater that way actually)

AIR FILTER
BMC FM983/08

OIL FILTER
Mann HU610X
Bosch P9147
WIX WL7227

OIL FILTER COVER O-RING ( Dimensions 66mm ID x 2mm )
McMaster-Carr Part # 1009CINC

CLUTCH PARTS
Friction Plates EBC CK2255 (same as Yamaha TDM850 & other Yamaha)
Springs EBC CSK126
Complete Clutch Set EBC SRK51 (Steel Plates , Friction Plates , Springs)
Clutch holding tool EBC CT008SP (same as Yamaha FZR750)
Alternate clutch holding tool ( cheaper than the EBC one)
www.ebay.co.uk

Norton 961 Clutch Holding Tool | eBay

Find many great new & used options and get the best deals for Norton 961 Clutch Holding Tool at the best online prices at eBay! Free delivery for many products!
www.ebay.co.uk

CUSH DRIVE RUBBERS
Talon TCDR-1 (use Silkolene Pro RG2 racing grease)

SPROCKETS
Front Talon TG62052518
Rear Talon TR351525 is the reference, then the number of teeth can be chosen and becomes TR351 50 525 for a 50 tooth sprocket.

AIR PRESSURE SENSOR
Yamaha 1WS-82380-00 (Has a green sticker)

SPARK PLUGS
NGK CR9E (standard - threaded tip)
NGK CR9EB (standard - solid tip)
NGK CR9EIX (Iridium)

CAM SENSOR
Bosch 0281002667 ( replaces 0232103037)
Febi Bilstein 29547

CRANK POSITION SENSOR
Electrex P6-500 (500 Ohm)

HEAD TEMP SENSOR
Bosch 0280130026
Honeywell ES120-0030

TIP OVER SWITCH
Triumph T2502405 (Switch , Fall Detection)

NEUTRAL SWITCH (Single bullet style connector) As used on many Honda's. (e.g. Honda NT700 Deauville). Thread M10 x 1.25 x 15.5
Tourmax ML_705.86.47
Honda DFGAA425023P or DFGAA-425-023P ( From David Silver).

RELAYS
Honda 38502-MCS-G01
Omron G8HN-1C4T-RH
Durite 0-728-13 ( reportedly these are prone to failure).
Bosch Automotive 332201107

IGNITION COIL PACK
Bosch 0221503035

HT LEADS
If you want to make your own, cut the cables to 22 & 40cm then add ends.

Magnecor make three types for the 961 !!
8mm E/sports - part no. 2046
7mm E/sports - part no. 2746
8.5mm KV85 - part no. 2546


IGNITION KEY
Cagiva / Ducati 800084071 ( made by Zadi )

BRAKE PADS

FRONT (Goldline radial calipers with 4 pads USD forks)
Goldfren 177
EBC FA322
Brembo 07BB33SA
Lucas TRW MCB721SV

FRONT (Brembo axial non USD fork)
Goldfren 141
EBC FA244
Brembo 07BB33SA

FRONT (grey radial caliper USD forks)
EBC FA630HH
Goldfren 328
Lucas TRW MCB856SV

REAR (all models)
EBC FA266
Brembo 07BB20CC

STARTER MOTOR (same as Buell Blast & Harley Sportster)
Nippon Denso TN128000-8453
Harley 31391-91 (same as Buell Blast)

ALTERNATOR
Rotor
Norton 530001
Electrex World RO961
Stator Generator with Crank Sensor
Norton 5300003
Elextrex World G961

FUEL PUMP
Bosch 69613 (0 580 453 407) It requires a 1/2" tubular spacer - the white piece in this image.

FUEL PUMP CONNECTOR (That's the red piece in this image.)
Ford 1072003 or 1330328
Gutsibits FUA30000




FUEL PUMP O-ring
McMaster Carr # 1295N668 (Chemical-Resistant Viton® Fluoroelastomer O-Ring 5 mm Wide, 90 mm ID)

FUEL PUMP SPIGOT
Dorman part no. 800-123 (https://www.dormanproducts.com/p-49076-800-123.aspx)

FUEL PRESSURE REGULATOR (Make sure you have the right pressure setting. 3.5 bar)
Ducati 28340031A
Aprilia (tbc)
Cycleworks SKU FPR35KCA (KTM Husaberg https://ca-cycleworks.com/fpr35k.html )

FUEL FILTER
MAHLE KL 145

THROTTLE POSITION SENSOR (TPS)
Harley-Davidson 27629-01
Twin Power 933-1006
Magneti Marelli PF2C

FUEL INJECTOR NOZZLE
Bosch 0280 155 931
Intermotor FJ647

IDLE AIR VALVE / IDLE AIR MOTOR
Lowe 57177
Magneti Marelli 8001063373638
Siemens / VDO D95177

INDICATOR
Aprilia 349582 (also fitted to many Triumph)


INSTRUMENTS ( VDO Viewline )
Gauge surround, chrome
VDO part number: A2C5319291801
Mount / Standoff,
VDO part number: A2C59510854
Mode button (the one in the middle of the dash),
VDO part number: 240 205

LEVERS

Integrated Cylinder:

Brake lever (Aprilia / Ducati) TBC
Clutch lever (Aprilia / Ducati) 62640711A


Remote Cylinder:

Brake lever (Aprilia / Ducati) 62640071a (aka 1181)
Clutch lever (Aprilia / Ducati) 63140091A (aka 1180)

SEAL front forks (USD) 43X55X11/14
BR5566F
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Thanks for sharing this list. I am searching for some original bar grips for the 961 Commando SF. Can you point me in the right direction?
 
It's oil service time. Does someone know the o-ring sizes for the engine sump plug and gearbox sump plug?
 
weedy said:
Thanks for sharing this list. I am searching for some original bar grips for the 961 Commando SF. Can you point me in the right direction?
Click to expand...
Hi weedy, not sure to be honest. Most folks swap them out for others. Progrip 717 grips have been highly recommended on here.

www.ebay.co.uk

Superbike Dual Compound Handlebar Grips Progrip Pro Grip 717 SBK Black / Grey | eBay

Hard material in the inner part of the grip to fix better on the bar without any problem of slipping. If you change your mind. Phoenix Way Garngoch Industrial Estate. Busters Accessories. Length 122mm.
www.ebay.co.uk

I hope that helps.
 
cliffa said:
Hi weedy, not sure to be honest. Most folks swap them out for others. Progrip 717 grips have been highly recommended on here.

www.ebay.co.uk

Superbike Dual Compound Handlebar Grips Progrip Pro Grip 717 SBK Black / Grey | eBay

Hard material in the inner part of the grip to fix better on the bar without any problem of slipping. If you change your mind. Phoenix Way Garngoch Industrial Estate. Busters Accessories. Length 122mm.
www.ebay.co.uk

I hope that helps.
Click to expand...
Cliff is correct , I’ve had Pro grips on for 18,000 mikes now , slightly gel like , take a tingle/vibration out of the handlebars,can’t go wrong , inexpensive
 
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