Hi,
As mentioned, the rear sprocket is turned down to accept the narrower 520 chain and rather than turning down the front sprocket we supply a sprocket that is already made in the correct dimension.
For those that arent familiar with the conversion, the reason we have to use a 520 is that the o-ring or x-ring chains are wider than the standard chain. In other words just using a 530 o-ring or x-ring wont work since its to wide and may make contact with the transmission case, primary and chainguard. I do know of some people that have ran a 530 chain on their MKIII machines and even though it may clear it does get tight in certain areas and we feel that you are better off allowing a little more room for that chain to move around.
As far as strenght the 520 size is used by many modern superbikes and is plenty sufficient for our Commandos.
We also machine the rear sprocket to accept a sealed double row bearing as opposed to the original open version. This so you dont have to service your open bearing.
Matt