Bleedin' MKIII Rear

Tornado

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Spent a good number of hours assisting a newish owner of a MKIII sort out a leaking rear OEM caliper. New pistons, seals fitted after llts of careful cleaning of seal grooves etc. All went fine until the bleedig. Could not get a good fllw of fluid through and out into drain hose. With lots of pressure on foot lever, cracking open bleeder less than 1/4 just gave very little fluid moving out. Opening more just have frothy foam around bleeder end of hose. Tried this many many times with no real improvement. Also put big gob of grease around base pf bleeder to stop air being sucked past threads. No improvements. Tried my MityVac on bleeder hose to suck fluid out, got loads of vacuum as per the guage, but again no fluid up the hose, no change on MC fluid levels. Also tried pushing fluid into bleeder via a syringe, again no movement into caliper.

Went back to foot lever high pressure pumps as that was only way to move any fluid at all, just very slowly. Kept at it more than an hour, never got more than may be 1 complete reservoir volume of old stuff out. But the pedal was firm and new pads making good force on disk. So we packed it for the night.

Thoughts on what problem was? Maybe a blockage somewhere, even bleeder itself?
 
Spent a good number of hours assisting a newish owner of a MKIII sort out a leaking rear OEM caliper. New pistons, seals fitted after llts of careful cleaning of seal grooves etc. All went fine until the bleedig. Could not get a good fllw of fluid through and out into drain hose. With lots of pressure on foot lever, cracking open bleeder less than 1/4 just gave very little fluid moving out. Opening more just have frothy foam around bleeder end of hose. Tried this many many times with no real improvement. Also put big gob of grease around base pf bleeder to stop air being sucked past threads. No improvements. Tried my MityVac on bleeder hose to suck fluid out, got loads of vacuum as per the guage, but again no fluid up the hose, no change on MC fluid levels. Also tried pushing fluid into bleeder via a syringe, again no movement into caliper.

Went back to foot lever high pressure pumps as that was only way to move any fluid at all, just very slowly. Kept at it more than an hour, never got more than may be 1 complete reservoir volume of old stuff out. But the pedal was firm and new pads making good force on disk. So we packed it for the night.

Thoughts on what problem was? Maybe a blockage somewhere, even bleeder itself?
Did you run a drill bit or rod through the fluid way drillings in the caliper?
 
All good tips. We did not do anything with the hose nor run anything through the drillings, in hindsight yes we certainly should have. It was neat end of many hours of other work we had done on carbs and tank mountings, so likely fresh minds would have helped.

Will see if owner wants another go at a later time. We did actually habe a fresh hose to install but decided not to as no outward signs of leaks or deterioration.
 
I removed the entire assemble and bled it off the bike when I had an issue years ago. The next time I forced bled it with a syringe from the caliper side.
I have also heard if the pucks are forced in too far in on a caliper re-build there could be an issue getting fluid in. One more thing, and it may not apply to this case. If the MC metal tube (part that holds the seals and plunger) is not screwed into the the master cylinder body (part that holds the reservoir) at the correct depth there will be a problem. There is a Triumph Service Bulletin explaining the correct procedure. (I hope LAB see this part because I will need to read that bulletin again soon. LOL)
 
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