- Joined
- Nov 13, 2017
- Messages
- 1,240
Fitting a thumb operated rear brake in place of the usual foot brake is simple in principle but in practice can be a bit of an exercise. The theory is that you fit a small lever operated master cylinder to your handlebars or fork legs, along with a fluid reservoir, then run a hydraulic pipe down to the rear caliper.... job done. The result is never as powerful as a foot operated lever but is often more than adequate.
The 961 Cafe has no fairing so the headlight sits on hefty brackets which rule out fitting a fork mounted thumb brake so I opted for a GP Tech handlebar setup which uses a Brembo 13mm master cylinder. The Cafe's clip-ons are quite cramped but I managed to find 12mm spare bar on which to mount the lever.... then came the real problem, avoiding having the lever crunch into that lovely sculpted tank at full lock, and avoiding the master cyl. and pipework of the existing hydraulic clutch. The result was that I had to cut and shape the GP Tech mount and fabricate an alloy extension mount in order to avoid all the obstacles and still give me a lever in an accessible position.
The 961 now has ABS so rather than run my hydraulic pipe straight down to the caliper I had to have it link up with the ABS unit. On my other bike (also ABS) I decided to route my new pipe down to the foot operated master cyl. pipe and 'join' the new/old pipes together using a simple union made from ally plate, drilled and tapped to take two hydraulic banjos (and the brake light switch) and shaped such that it is it's own bracket for mounting on the frame. This setup was a success so I deployed the same tactics for the 961. Doing it this way means that if I need to quickly revert back to standard then all the original pipework and wiring is undisturbed.
I think I got this one just about right and the view from the cockpit is still quite appealing
The 961 Cafe has no fairing so the headlight sits on hefty brackets which rule out fitting a fork mounted thumb brake so I opted for a GP Tech handlebar setup which uses a Brembo 13mm master cylinder. The Cafe's clip-ons are quite cramped but I managed to find 12mm spare bar on which to mount the lever.... then came the real problem, avoiding having the lever crunch into that lovely sculpted tank at full lock, and avoiding the master cyl. and pipework of the existing hydraulic clutch. The result was that I had to cut and shape the GP Tech mount and fabricate an alloy extension mount in order to avoid all the obstacles and still give me a lever in an accessible position.
The 961 now has ABS so rather than run my hydraulic pipe straight down to the caliper I had to have it link up with the ABS unit. On my other bike (also ABS) I decided to route my new pipe down to the foot operated master cyl. pipe and 'join' the new/old pipes together using a simple union made from ally plate, drilled and tapped to take two hydraulic banjos (and the brake light switch) and shaped such that it is it's own bracket for mounting on the frame. This setup was a success so I deployed the same tactics for the 961. Doing it this way means that if I need to quickly revert back to standard then all the original pipework and wiring is undisturbed.
I think I got this one just about right and the view from the cockpit is still quite appealing