The ten mile Norton Commando...

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FastFred said:
Latest update.

Just came back from holiday and fitted two new 6V coils, HT leads plus caps. Went for a run.

The ten mile commando is now a three mile Commando... Did a total of ten miles and it spat/backfired three times before finally conking out. I then let is stand two minutes and turned the reserve petrol tap on (it shouldn't have needed it as I recently put a new main tap on the bike and know the fuel was above the tap inner pipe) and it started. As I was 400 yards from home I didn't test it further but rode it home to ponder. The bike feels weak at the bottom end as if it's weak on fuel yet the plugs have been sooty as reported. Perhaps that's just when it misfires that is causing the sooty plugs??

One thing that I'm not happy with is the fuel pipe routing of the new Mikuni I fitted as I have the tee piece below the carb body requiring the pipe to the carb to then go back upwards to the carb befre going back down again into the carb inlet. Air lock perhaps? I guess as the fuel lowers in the tank the hydrostatic head decreases which won't help? Does anyone have a picture of their fuel line set up to a single Mikuni as the carb entry is at the same level as the base of the fuel taps hence why I routed it the way i did?

iI put a Mikuni on a velocette, the fuel pipe had quite a bend in it as it was a top feed, a quick fast run up the motorway ...the engine losted power and stopped...the pipe had colapsed! due to heat, it was fine cold but with heat it kinked shutting off the fuel. a thick spring over the pipe ..and all was well..is this your problem Fred?
 
Don't think it's kinking John but possible air lock as there is a bend down again before fuel line drops to carb. Will reroute. I'm confident of this one.....
 
Sounds to me like you have the classic Boyer loose wire syndrome. I went through both situations and you can be going along and suddenly there is a huge boom in the exhaust, the bike sort of cuts out and then hopefully keeps going. The two Boyer fixes should be done prior to them causing problems. Mine were not. The first one is the slip connectors in the points cover. On mine a wire was not properly crimped in its connector. It just slipped out when I was checking things over. The next failure was the wire connections to the circuit board. I drilled mine out and put little brass screws and nuts with a star washer I believe. Have had no trouble since then. Better have a look in there.
 
Did you try a pair of hotter plugs like NGK 6 or Champion 8 ? and take care the plug number doesn't have an R in it if you are using suppressed caps. A local Mk2a had the same symptoms hotter plugs fixed it.

Cash
 
FIXED IT!

Rerouted the Mikuni fuel pipes. Pulled off the points cover to find orange water in there (rust) which wouldn't drain as the drain hole has been block with white sealant the last owner glued it up with. Took apart and cleaned all boyer plate then checked timing and it was way out... My tacho doesn't read properly so I set in a few months ago with a mate and used one of those strobes with rev counter light. Think the revs or our interpretation of it was way out. Reset for now using static marks.

Just done 30 miles and running beautifully, burbling on overun. Torquey etc and no oil leaks. Plugs both a nice chocolate brown now. :D

Apologies for being a d*ckhead and not checking basics, should know better. Thanks all for advice.
 
Here's the beast...

The ten mile Norton Commando...
 
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