She's Back!

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Nater_Potater

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Well, after a twenty-three-year hiatus, our old girl is back home, clean, and on the road. My dad bought her new in '74 from the local British bike dealer (Buzz Chaney). We were there when the crate was opened to help with the final assembly. We still have the crate's end-panel that has all the shipping data stenciled on. I'll try to get a picture of that also. Dad had Buzz install some taller bars (ouch!) and rode it for a few years. I rode it in my last years of high school ('78), and installed the Dunstall mufflers you see here when the original Interstate mufflers rotted through. I took my girlfriend out on our first date on this bike (we've now been married thirty years), Dad sold it to my brother-in-law, who then took it to Colorado. Upon his return, he sold it back to my dad, since he was whining about needing another bike to ride. I don't know if he ever did after that... Sometime later, he sold it to a family friend (we miss you, Pete!) to add to his British car and bike collection, where it sat in a warehouse ever since. That had to have been around '90. I had said in an earlier post that it had been eighteen years - after reflecting back with the family, it's more like twenty-three years in storage! I had been talking with Pete the past couple of years about buying the Norton back, but I could never seem to get my ducks in a row. That is, until late last year. Unfortunately, Pete was diagnosed with pancreatic cancer, so I felt it best to leave well enough alone at this point. It wasn't worth pestering him at this stage. I chalked it up to "A Day Late; A Dollar Short", and figured the Norton would get lost in a sea of red tape and estate sales. Pete passed away late in 2012.
At his memorial in December, I was introduced to his daughter who exclaimed "Oh, you're Nathan; you're name's on the list!" List? "Yes; you have first right of refusal on the Norton." Pete, even from the grave, you remembered me! Needless to say, I didn't waste any time making a move. Thanks to the help of Pete's daughter, I was able to bring the Norton home on Tax Day (April 15th), 2013, where I've been working steady to get it back to somewhere near its original glory. We went out this afternoon under her own power for the first time after almost a whole generation had passed. I'm looking forward to giving my future grandchildren rides on the old Norton some day.



Here we are in April '13 at the rental house. I don't know what looks worse; the bike or the truck. Okay, the truck! This is the same Dodge pickup that's going to carry me to my grave. Nobody's putting me in some GM hearse!
She's Back!

She's Back!



Not bad for 23 years of sitting on her sidestand in the dark. All of the aluminum and chrome had a dull patina (there's that word again), but the paint was amazingly clear. Don't let the right sidecover fool you; that's the oil tank you're looking at. The sidecover had been taken off by my dad because he felt it would help cool the oil better. The back tire still had 20 psi of air, where the front barely registered on my gauge (5 psi?), although enough to keep it up off the rim.
She's Back!




Unceremoniously stuffed behind the Nighthawk and Ascot. Since the rental house is a temporary thing, I'm not getting too excited about putting boxes away, and I'll probably wait until we move before I start doing anything with the Norton. Yeah; right!
Jeez, how I hate those bars!
She's Back!




Yep, couldn't stand it. This is at the Point of No Return, where I felt I could get to everything I needed to rebuild/replace/clean. I started to pull the rear fender, but balked at the lower bolts. Besides; the horn didn't work from new, so why bother now? To be honest, I didn't even know it had a horn until I got digging around under the battery tray.
She's Back!




Here we are towards the end of May, and things are already looking better. Check out the difference in the primary cover as compared to the prior slide. Mother's Mag Wheel Cleaner is amazing stuff!
Dig the new bars!
She's Back!




In the new house, and almost complete. I'm still trying to finagle pieces together for a braided brake line that will work as a go-between of the caliper and the cheesy fleabay 12mm master cylinder I bought new for twenty dollars. It'll get me by until I can get the original re-sleeved.
She's Back!




And we're there! This was taken literally seconds before her maiden voyage. I snapped the shot, tickled the carbs, made sure the clutch wasn't stuck, and she lit on the first kick! Off into the sunset for a quick jaunt through the neighborhood. Man, I'd forgotten how hard that thing pulls from two grand on up, and sounding good all the while.
She's Back!



There's a bit of ATF leaking from the primary and one of the carbs doesn't like to idle, but those are trifles. I actually look forward to tweeking things to bring them all in line.
Early on, during the whole house purchase thing, I was pretty adamant that we not buy the Norton back; rather, we use the money to help with the down payment. My wife insisted that I go buy that bike, since it's part of our heritage. 'Gotta love her! When I got back from our first ride, she's standing next to the Norton, wondering if she's tall enough to be able to ride it herself. We'll see...
 
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Great story! There's quite a dedication to the brand and in your case, to the original bike.

Re: Master cylinder. You may find that cheesy fleabay master cylinder works as well or better than the resleeved original.
 
JimC said:
Great story! There's quite a dedication to the brand and in your case, to the original bike.

Re: Master cylinder. You may find that cheesy fleabay master cylinder works as well or better than the resleeved original.

Thanks for the kind words! You're right about the master cylinder; I'll give it some time before deciding about going back to the original with a sleeve. My only complaint at this point is how to properly mount the right-hand switch assembly without the master cylinder as a mounting point. I suppose I'll be making a bracket...
 
Well done on the recovery and getting her roadworthy. Enjoy, it looks great.
 
Wonderful story and it looks like a happy future. I'm sure there were a lot of hours invested in between the photos.
 
Sounds like one of those horrible old leaky unreliable British THINGS with the cylider base studs 3/16" off and the parts falling off . :p :lol: :lol: :oops: :(

ACTUALLY ; Disproves a lot of malicious romours , seems to be they got that one right , anyway .
Good to see that someones got their priorities in order . But hang on to the old bars . For historys sake , and yr may wanna ride ' straight back ' one day .

Gees , and it didnt take four years , 5 grand of parts , or etc & so on . 10 / 10 . full marks . :wink:
 
Matt Spencer said:
Sounds like one of those horrible old leaky unreliable British THINGS with the cylider base studs 3/16" off and the parts falling off . :p :lol: :lol: :oops: :(

ACTUALLY ; Disproves a lot of malicious romours , seems to be they got that one right , anyway .
Good to see that someones got their priorities in order . But hang on to the old bars . For historys sake , and yr may wanna ride ' straight back ' one day .
That's a good point; I do still have the bars my dad put on 'way back in 74. One thing I failed to mention was that he also installed a Vetter fairing on her, which would probably have made the bars a better deal. I took the fairing off because the screw clamps used to "anchor" the fairing's mount to the down tubes promptly punched two nice dents in the front fender the first time my dad rode through a dip exiting the motorcycle shop! I was pissed! (mad - not drunk)

Matt Spencer said:
Gees , and it didnt take four years , 5 grand of parts , or etc & so on . 10 / 10 . full marks . :wink:

Well, in all fairness to so many others out there in television-land, I was blessed with what was, essentially, a time capsule. She had never been molested, and the weather around here is so dry that rust is not even a consideration. I've been spoiled! :mrgreen:
 
Okay, now that I have some time on her, here's what's been learned:
1) A plugged idle jet may not necessarily be a plugged idle jet. Even though you try swapping spark plugs side-to-side, clean and adjust the points, pull the coil bank off and check resistance values, and the dead cylinder still stays on the left, it could still be bad plugs. After doing all of that and going through the carbs twice, it was bad plugs. As has been said before in this forum, "Carby problems are usually ignition, and ignition problems are usually carbys."
2) The Hinge starts in as I crack 75 mph. I know that the rear iso is sloppy, so I'll wait until Autumn and try to spring for the vernier MkIII mount.
3) I installed the Dorman check valve in the crank vent line - so far, 100 miles and not one drop of engine oil! :D
4) The Sound! Dunstalls help in that respect.
5) The headlight's gotta go!
6) The 20 dollar fleabay front master cylinder works wonderfully with its 12mm bore!

I have yet to see another Norton around here. For that matter, the last time I saw another Norton was about eight years ago in another state. That makes it all the better! I hope to soon head out on a bit of an extended road trip, but the headlight will have to be updated before that can happen.

Thanks to all who have contributed to this forum. I have learned plenty by watching from the sidelines, and most of what I applied to this bike came from these hallowed pages.

Nathan
 
Awesome story and love your bike.

I bought a 75 MKIII to restore in April of this year. It is a replacement of the one I bought new in 75. I love the bike even though it needs a lot of work.

Have fun riding yours.
 
We weep / are green , with envey . :mrgreen: a pleasure to see , the eyes go all damp & misty . Look after the old girl . :wink:
 
Looks great, proud of you. You will love it more each day.

Quote: 6) The 20 dollar fleabay front master cylinder works wonderfully with its 12mm bore!

I would still consider sleeving the OEM m/c. 12mm fleabay is equal to 12mm sleeved. I went to 1/2" so I could use a Sportster seal kit. Works great. I like the stock appearance.
Jaydee
 
This was fun to read, many thanks for posting and have yourself a time. There's something vindictive about doing everything that needs to be done to preserve and maintain our Nortons; I'm not exactly sure what that is, but your story would make a great indie short. Cheers, Don
 
jaydee75 said:
I went to 1/2" so I could use a Sportster seal kit. Works great. I like the stock appearance.
Jaydee
Good tip! Who makes your 1/2" conversion kit, or did you build it yourself? If I can ever get my lathe back in operation, I'll do it myself (stubborn/cheap). At 1/2" (12.7mm), it should have very similar brake feel as my 12mm. I'd like to get back to the stock M/C as I don't really like the way I had to cobble a bracket to hold the stock switch cluster.
 
I made the sleeve and piston myself. I bought a HD seal kit that included a piston, but I trashed it and just used the seals, it was only $15. It was the wrong length.
Jaydee
 
'Just finished my Spring Wish List; in addition to the Avon front that went on last Fall, and the Avon rear I just finished installing, I'm ordering:
16A alternator
H4 bulb that fits in the stock reflector
Front and Rear vernier isos
22T front sprocket
Swingarm clamps
Clutch pushrod seal
Head Steady
That should break the budget well into the summer months! What are your plans for this year?
Nathan
 
Nater_Potater said:
What are your plans for this year?
Nathan
Well,
1. Shimmed cam shaft
2. Comnoz hyd. Camchain tensioner
3. Isis camchain
4. Change out all gearbox bushings, new mainshaft and an $11 SKF 6203JEM layshaft bearing.
5. 19t sprocket from a 20t. The RGM belt drive is just a little too high. Sure, I can cruise at 85 @ 4750 but I really want to max the midrange torque that I have. So….
6. I have added the Maney outrigger to take can of that new mainshaft.
7. Vx530 xring chain. No conversion required. Pin width of the vx 530 is same as heavy duty regular chain.

8. Put the front brake on the left adding a Venhill brake line to suite.
She's Back!


9. Got new reflectors for the coil bracket which that perfectly holds the Podtronics unit.
She's Back!


10. New electric tach and made up a plug for the old drive hole.
She's Back!


11. Oil cooer with a Jagg bypass.
She's Back!
 
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