I am not sure where this thread has gone. The original question (I think) was in reference to protecting the spindle from rust and/or corrosion. The idea of plating was not to increase the diameter but to provide that protection. The increase in diameter would be a result, not the intent (As it turns out the increase in diameter would be in 4 to 8 ten-thousandths of an inch, which probably is inside the original specifications anyway). It seems to me that the idea of using 140 weight oil was probably more to do with what was available 40 years ago that would protect, lube and allow you to get it back apart again. There have been so many advances in lubrication in the last 40 years that this topic seems certainly as valid as wondering what kinds of oil to run in an engine or a transmission.
The plating that was referenced above is to provide protection and a friction free surface. It seems to me that both of these things would be a benefit in many areas, not just a spindle. From the Caswell site:
"BN EN is an extremely slick, abrasion resistant, low-friction, high lubricity coating.
Ideal for all types of guns, engine pistons, fry pans, in fact anywhere where dry lubrication and non-stick is an issue. We see interesting potential in lining parts of Paintball Guns to prevent wear of the soft aluminum"
I've got no real reason to beat a dead horse, but I have to admit I find it interesting that with all the esoteric conversations about what kind of washer materials are best to use on isolastics, etc that there is not more interest in the idea of using modern plating techniques on these bikes. I have actually gotten to the point of wondering about plating the entire cradle and front iso mount with something like this.
Admittedly, my bike has not been apart for 20 years, it probably wont be that long until it gets taken apart again and if it is I probalby wont be the guy doing it. So maybe the easiest answer is just to take it apart more often and clean out the tubes. But it has proven worth the effort over the years if I approach every project like I am the guy who is gonna have to fix it. 'Cause usually I am, so making the maintenance as painless as possible certainly has merit.
Russ