Something's not in the right place. Pull it back apart and check it according to an exploded view.
I had some issues with new cushes in the Titanic's hub. They were very hard and made it difficult to get everything assembled. Had to grind some of them down to make a better fit and the drum/sprocket still shows a gap to the hub.
Installed a single piece rear axle and had no problems for the past three years. Now, the nut is working itself free. PITA but I have to get inside to take a look. Grease on the axle required??
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