I have decided to chronicle the story of my Commando.
My Dad bought it about 12 months or so ago. It had been sitting behind a shed for about 10 years and hadn't run in that time.
He took it home and gave it a clean up. The bike was quite rusty and all the alloy was badly corroded. He freed up the engine and replaced the wheel bearings. Then he set about giving it a quick spruce up. This was 6 weeks later:
There have been some teething problems with it. Initially the clutch slipped badly in the higher gears. That was fixed and after the first test ride at full power my 70 year old Dad decided it was too much for him and asked me if I would swap my 60 Velocette Viper for it. I didn't really want to because I had come to really like the Velo but the Commando was the first bike I saw in a book and really fell in love with when I was young.
In April this year I discovered a crack in the crankcase just before the Indian Harley Club Rally. There were also a few electrical problems with dodgy old wiring.
The engine survived the rally without the crack expanding any further but the electrics failed leaving me stranded on the side of the road and having to push it back the 5km to the Motocross track.
After the rally I stripped the motor and had the case and the inner primary cover welded.
The crank had the sludge trap cleaned out and was reshimmed. The pistons and rings were in good nick so a light hone was all that was required before reassembling the engine.
The wiring problems were sorted when a Podtronics regulator-rectifier was fitted and the constantly failing zener diode was ditched. I also fitted a Boyer electronic ignition which has given the engine a bit more zip.
I rewired the charging and ignition systems but left the lights alone for the time being. Later I am planning to strip and paint the frame and will rewire the whole bike then.
While I was happy with the bike as it was my Dad decided to paint his Velocette so I thought that this would be as good a time as any to do the Norton. From a distance it looked OK but close up you could see lots of little dents and chips and scratches in the paint work.
First step was to sand out the old areas of bog. Sadly, there were 8 layers under there.
So the best way I could think of to get rid of the rest of the paint sinceI was two and a half hours from Perth and the shops were closed was with a blowtorch and a scraper.
This was great fun as there was still a little petrol in the tank and every so often the flame would play across the opening and shoot a two foot jet of flame out. It made me jump the first time even though I was half expecting it. It was even more fun with the oil tank as that had lots of openings at different angles so you didn't know which hole the flames were going to shoot out of.
Once the tank was stripped it was time for the bodyfiller.
Then sanding to level the filler.
Next step was to lay some etch primer on it.
While I was at it I also did the left side panel.
which had a dent in it. (right side of the photo)
Side panel with filler.
And with etch primer.
And the oil tank.
Next step the following weekend was to prime and paint in deep black COB two pack. There was still a bit of work getting it to final paint ready stage.
My Dad bought it about 12 months or so ago. It had been sitting behind a shed for about 10 years and hadn't run in that time.
He took it home and gave it a clean up. The bike was quite rusty and all the alloy was badly corroded. He freed up the engine and replaced the wheel bearings. Then he set about giving it a quick spruce up. This was 6 weeks later:
There have been some teething problems with it. Initially the clutch slipped badly in the higher gears. That was fixed and after the first test ride at full power my 70 year old Dad decided it was too much for him and asked me if I would swap my 60 Velocette Viper for it. I didn't really want to because I had come to really like the Velo but the Commando was the first bike I saw in a book and really fell in love with when I was young.
In April this year I discovered a crack in the crankcase just before the Indian Harley Club Rally. There were also a few electrical problems with dodgy old wiring.
The engine survived the rally without the crack expanding any further but the electrics failed leaving me stranded on the side of the road and having to push it back the 5km to the Motocross track.
After the rally I stripped the motor and had the case and the inner primary cover welded.
The crank had the sludge trap cleaned out and was reshimmed. The pistons and rings were in good nick so a light hone was all that was required before reassembling the engine.
The wiring problems were sorted when a Podtronics regulator-rectifier was fitted and the constantly failing zener diode was ditched. I also fitted a Boyer electronic ignition which has given the engine a bit more zip.
I rewired the charging and ignition systems but left the lights alone for the time being. Later I am planning to strip and paint the frame and will rewire the whole bike then.
While I was happy with the bike as it was my Dad decided to paint his Velocette so I thought that this would be as good a time as any to do the Norton. From a distance it looked OK but close up you could see lots of little dents and chips and scratches in the paint work.
First step was to sand out the old areas of bog. Sadly, there were 8 layers under there.
So the best way I could think of to get rid of the rest of the paint sinceI was two and a half hours from Perth and the shops were closed was with a blowtorch and a scraper.
This was great fun as there was still a little petrol in the tank and every so often the flame would play across the opening and shoot a two foot jet of flame out. It made me jump the first time even though I was half expecting it. It was even more fun with the oil tank as that had lots of openings at different angles so you didn't know which hole the flames were going to shoot out of.
Once the tank was stripped it was time for the bodyfiller.
Then sanding to level the filler.
Next step was to lay some etch primer on it.
While I was at it I also did the left side panel.
which had a dent in it. (right side of the photo)
Side panel with filler.
And with etch primer.
And the oil tank.
Next step the following weekend was to prime and paint in deep black COB two pack. There was still a bit of work getting it to final paint ready stage.