Cleaning Engine/Gearbox Cases

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I've had several heads vapor blasted with complete satisfaction. It's a great process where the blasting media actually closes the pores rather than open them up like in glass beading. After vapor blasting, any oil just wipes off with a rag. Try that on something that has been glass beaded. Jeff has done several heads for me in the past and any thing in the future will go to him. Look here: http://www.vaporblasting.biz
 
I have had great success using a 2 step process. Step 1 is to use #32 glass beads to remove crud and soften-up the alloy. Step 2 is to submerge the part in a vibrating tumbler with various sizes of spherical ceramic media, then apply enough power to light 10 houses for a week (4 hour emersion). The parts come out bright, completely peened, which provides superior dirt resistance, increases the engine's weep resistance and adds a modicum of strength to the parts similar to shot peening connecting rods. The down side is that you must close off or proof all oil galleries; I use high pressure dish soap/water; with the Commando the oil galleries are easily proofed. I leave the to-be-ditched main bearing outer races in place, and plug the cam bearing with a properly fitted wooden dowel, unless I plan to replace the cam bushings, in which case I don't bother to mask them in any way. Any threaded holes will need to be cleaned or occupied by a threaded fastener (barrel studs come to mind).

If you Google "metal passivation" , which is a sister process to ceramic tumbling, you should find a vendor close by.

I have seen a third option that I want to try, demonstrated to me by a highly regarded East Coast Triumph expert, that utilizes a product called, "Pre Aluminum Welding Cleaner" (which is an acid with a strength somewhere between muriatic and phosphoric, I suspect); you'll need a very well ventilated place, our doors is best, a water supply, and protective gear for skin and respiration. The end results I have seen are pretty good; a bit darker then when the alloy was new (as mentioned earlier in this thread). I do have a concern about this process increasing porosity and making the alloy more susceptible to taking on dirt, grease, leaks of any kind.
 
Read what it says about aluminum on the Simple Green site under FAQs. Immerse no more than 10 minutes.

Every 10 degree rise in temperature doubles the speed of the reaction so boiling is crazy.
 
Be careful that boiling a case or head in water will turn the metal darker...darker than you want.
 
batrider said:
Read what it says about aluminum on the Simple Green site under FAQs. Immerse no more than 10 minutes.

Every 10 degree rise in temperature doubles the speed of the reaction so boiling is crazy.

The purple Simple Green won't hurt aluminum.
 
mschmitz57 said:
I'd love to see some before/after pictures when you get the stuff back.

Will do. Went out today. Will arrive to blaster on Friday, this week.
 
I'm with RoadScholar...I have media tumbled just about every case and gear box shell for my Nortons, Moto Guzzi's, Ducatis, Triumphs, etc. The finish can't be better. The metal is as new, with the pores peened shut and consistent metallic color all throughout the work. The finish is smooth and stays clean. Greasy finger print? Wipe it off. It doesn't soak into the metal like a blasted piece would. And it's guaranteed cleaner than most of us could get it by soaking and scrubbing, and repeating. My time is precious. I'd rather let a shop tumble my parts, so I could have more time for the really fun work. Prep is the key, as mentioned, but anything we want to look pretty takes prep. The cases on the Mk3 I just finished are flawless...and with the addition of RoadScholars SS bits, it looks the part.
 
FWIW, I'm getting close to pulling my engine to start tear down, and was searching for a vapor blasting shop close enough to home to avoid having to ship a bunch of parts to. I was about to give up when I found this place in southern New Hampshire. I called and he sounds like a good place for motorcycle parts, so I thought I'd pass along his website for any other New Englander's that might also be looking for a vapor blaster.
Bill
http://www.noreasterblastworx.com/
 
Stainless scourers and Belgom, surprisingly they seem to be more gentle than scotchbirte.
 
Anyone tried cleaning engine cases with a Karcher or high pressure cleaner?
I'm getting close to needing to have some Goldie cases cleaned and thought I might give it a try.
Fix parts to an old pallet and blast away. Nothing ventured....
 
Mark F said:
Anyone tried cleaning engine cases with a Karcher or high pressure cleaner?
I'm getting close to needing to have some Goldie cases cleaned and thought I might give it a try.
Fix parts to an old pallet and blast away. Nothing ventured....

Thats what i did to mine. It removed most of the grime and of course soaked me in the process but it was a hot day. My cases were far better than many i have seen to start with however and i was not after an as new look. My engine had alot of iron fillings in it from cam failure so cleaning those was my main aim. As you say hold them to something and dry immediately after an oil any steel studs or dowels that are still in. I was heating cases to change bearings so it took care of drying and worries of causing fire with oily cases an large blow torch.
 
I have always been intrigued with the dry ice blasting as you could do it with the engine still all in one piece. There would be nothing left to clog up anything and no metal removal. The problem is finding someone that has the equipment to do it or coming up with the bucks to buy a small unit. I have also have extremely good luck on carbs using 50% Pine-Sol and 50% water to soak it in. Cleans things up nice and leave a fresh pine smell. :roll:
 
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