Sorting out possible pilot jet problems

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concours is right, and this excerpt from the horses mouth confirms it ( http://www.mikuni.com/pdf/vmmanual.pdf )


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What type of air filter do you have? Maybe worth trying the cold start with it off to see if there is any improvement?
 
I think you are on the right track. Read my later posts on this.

Yes. It's the key
To all who had to endure my endless conjectures about the idle adjustment. IT WORKS LIKE A CHARM ! ! ! ! Thanks to those who recognized this in the past. Now I just have to put in a little leg work and corellate temperature with throttle slide opening. On a warmed up bike that will be in part where it sets idle and also the number of turns of the screw. As in it's 6o degrees
Concours is right, and this excerpt from the horses mouth confirms it ( http://www.mikuni.com/pdf/vmmanual.pdf )


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What type of air filter do you have? Maybe worth trying the cold start with it off to see if there is any improvement?
I just tried adjusting the throttle slide height with the enrichment circuit on (before trying to start it from dead cold). Many thanks to those who use that as a method. Because...IT WORKS!!! of course you have to have the right mixture. Even the mighty Mikuni needs the right mixture. And that's affected by your screw that raises or lowers the slide to control idle. Two kicks. And before all the one kick guys chime in, I have not dialed it in yet. I need to correlate ambient temperature with the correct slide height. My thoughts: those guys who are currently in warm weather (and, yes, altitude affects it too) who like and are proud of a beautiful slow tick over will find the Mikuni pilot jet too rich. And those guys in colder weather who like a high idle will either have no problem or the enrichment circuit wont be strong enough. Scopeing this out by ambient temperature will be a long process. Once you start it, things have already begun to change. But at least I have a starting point and a direction. Now, maybe, my right leg will return to normal size.
 
Have not touched the idle screw since first start this Spring .... set idle and forgot all about it .... at end of season I drain tank and let it dry , then drain the carb and leave the plug out ... have not had the Mik off in several years or cleaned it or fiddled with it ... my neighbour just sold his 250 Kawi DS , he always followed same procedure as I do with carb, owned from new for 12yrs , never touched his carb after he had it tuned on dyno (when new) for best woods riding , 40000 kms and it ran like a top when buddy showed up with $ to take it to new home ....
 
concours is right, and this excerpt from the horses mouth confirms it ( http://www.mikuni.com/pdf/vmmanual.pdf )


View attachment 18837

What type of air filter do you have? Maybe worth trying the cold start with it off to see if there is any improvement?
It depends. When they say close the throttle you know they don't mean completely. Only down to where you set the height of the slide to get the idle you want. Say your best friend sets his idle 100 rpm lower than you. Does it matter whether you use the cable attached to the hand throttle to raise the slide to get that higher rpm or use the set screw to raise the slide? Of course it doesn't matter. But according to that imaginary friend AND MIKUNI your throttle is not completely closed! Yours is open a wee bit. So the advice from Mikuni must be taken with a grain of salt -- or at least considered in light of what opening the throttle is doing to the mixture. It is very sensitive and using the twist grip is not a very accurate way to affect the very small changes that will have large effects. But using the screw on the side of the Mikuni IS a way to dial in accurately a small but significant change in mixture.
 
My thoughts: those guys who are currently in warm weather (and, yes, altitude affects it too) who like and are proud of a beautiful slow tick over will find the Mikuni pilot jet too rich. And those guys in colder weather who like a high idle will either have no problem or the enrichment circuit wont be strong enough. Scopeing this out by ambient temperature will be a long process. Once you start it, things have already begun to change. But at least I have a starting point and a direction. Now, maybe, my right leg will return to normal size.

I'm glad to hear that you're having some luck!

I'm a bit confused about a couple of things though: a Mikuni pilot jet can be changed, and doesn't a richer mixture at idle lower the rpms? Also, isn't a slow tick over risky business with a Commando? I thought 1000 rpm was the minimum and that any less than that involved some cam-danger.
 
I'm glad to hear that you're having some luck!

I'm a bit confused about a couple of things though: a Mikuni pilot jet can be changed, and doesn't a richer mixture at idle lower the rpms? Also, isn't a slow tick over risky business with a Commando? I thought 1000 rpm was the minimum and that any less than that involved some cam-danger.
You're probably right about that. I was just throwing out numbers. But I'd rather twist in the throttle slide screw a couple of turns, when the weather was warm yet too cold to start without some enrichment. And then turn it back out whe I got it running than have to replace the pilot jet. Now, there may be some fly in the ointment with this method, but, so far, it seems simple and fool proof.
 
Is all your jetting correct for your particular bike ? You may have discovered a “work around” for starting , with a properly setup Mikuni you should have similar easy starts to most others that use a single Mikuni , wasn’t joking when I mentioned that it has been years that I fiddled with my carb .... properly setup and forget is the rule , maybe 15 yrs ago I picked up a pair of vm32’s and fit them to same bike with almost exact same jetting , bike behaved the same while starting , if that setup had not been in my space so badly I would still be running them as they provided better top end performance .... there is something “not quite right“ with your setup if you have to constantly fool with your carb .... wish you the best of luck in it’s discovery !
 
even with the perfectpilot jet you will still have to advance the idle when cold. It's no big deal.
 
Is all your jetting correct for your particular bike ? You may have discovered a “work around” for starting , with a properly setup Mikuni you should have similar easy starts to most others that use a single Mikuni , wasn’t joking when I mentioned that it has been years that I fiddled with my carb .... properly setup and forget is the rule , maybe 15 yrs ago I picked up a pair of vm32’s and fit them to same bike with almost exact same jetting , bike behaved the same while starting , if that setup had not been in my space so badly I would still be running them as they provided better top end performance .... there is something “not quite right“ with your setup if you have to constantly fool with your carb .... wish you the best of luck in it’s discovery !
What you say may be true. Several years ago I followed the jetting advice of a few on this site and Old Brits. Once running it runs/starts just fine. Just starting from cold is, or was, the problem. It was suggested here that the jet for the enrichment circuit may be too big. But that's not a screw in jet. It's a pressed fit. Maybe that's at fault, maybe Mikuni had a variation in there enrichment circuit jet. Who knows? At that point in this discovery process I thought through the enrichment circuit coming to the words from Mikuni that the throttle must be completely shut off if the enrichment circuit is to work "properly". And why is that? And why is it hard starting if you use the enrichment circuit when the engine is even slightly warm? Because the enrichment circuit is "one size fits all". Change even the set idle speed and things start to go off. One persons "shut off" idle is anothers slightly open throttle. I was also using a 900 rpm idle setting. Not good for tappets, I know. But I wasn't thinking about that. That would cause a slightly richer condition. And when I raised the idle speed it started right up. Hard to really know if I ended up with gas wet plugs like before because it ran. I'll bet there is a "flat" spot in the temperature related air/fuel mixture curve that the Mikuni engineers took advantage of to not add additional design complication. But none of this is an either on or off proposition. At what temperature do you switch from enrichment circuit to standard? It would depend on your particular idle speed setting, ambient temperature and altitude -- plus a whole bunch of small jetting and needle variations. All of which are still within a range that might be called normal. With a weak ignition you might notice problems. With a hot mag, no problems. At this point I have something that works, another knob I can fiddle with.
 
even with the perfectpilot jet you will still have to advance the idle when cold. It's no big deal.

Advance relates to ignition timing. Cold starting a Commando with a Mikuni carb using the starter plunger involves enrichment.
 
It depends. When they say close the throttle you know they don't mean completely. Only down to where you set the height of the slide to get the idle you want. Say your best friend sets his idle 100 rpm lower than you. Does it matter whether you use the cable attached to the hand throttle to raise the slide to get that higher rpm or use the set screw to raise the slide? Of course it doesn't matter. But according to that imaginary friend AND MIKUNI your throttle is not completely closed! Yours is open a wee bit. So the advice from Mikuni must be taken with a grain of salt -- or at least considered in light of what opening the throttle is doing to the mixture. It is very sensitive and using the twist grip is not a very accurate way to affect the very small changes that will have large effects. But using the screw on the side of the Mikuni IS a way to dial in accurately a small but significant change in mixture.

You can have your idle adjusting screw out far enough that it is not touching the slide and your machine can still run, in other words, the throttle can be fully closed and the bike can run. The air screw also affects idle speed.
 
You can have your idle adjusting screw out far enough that it is not touching the slide and your machine can still run, in other words, the throttle can be fully closed and the bike can run. The air screw also affects idle speed.
If it's running it's getting air. Maybe it's the cutaway on the slide. But pulling in all that necessary volume of air at even a few hundred rpm requires some kind of opening. And a heck of a vacuum draw. Just a reminder, different idle settings mean one man's "closed" is another mans "slightly open" and mother Mikuni says, "Close your throttle completely!" So are all those variations in throttle openings for different idle speeds irrelevant? Or are those necessarily open throttles still "completely closed"? -- or what? The questions are rhetorical.
 
I can’t understand why this has to be discussed as if it rocket science .... many years ago it took me a couple or three go rounds when I initially got bike running (Mikuni came on it ) , once electrics and timing sorted and I realized what routine worked it has been an absolutely easy start bike .... think if OP takes a deep breath forgets all this theory and locks self in his shed until he figures out the starting routine for his particular bike he will be much happier .... if electrics, timing , carb all good , the ritual is there waiting for him to discover , have driven lots of old vehicles over the years that all demanded a different ritual to fire on a cold morning ..... spend some time and learn to start your bike .... honestly I just barely understand how the Mik functions , even I managed to learn what made my bike fire ..... no offence meant ....
The OP’s bike has a plug fouling problem that has manifested as a starting problem.
He said said brushing the fur coat off the plugs makes it start right up.
Rabbit holes.
 
It depends. When they say close the throttle you know they don't mean completely. Only down to where you set the height of the slide to get the idle you want. Say your best friend sets his idle 100 rpm lower than you. Does it matter whether you use the cable attached to the hand throttle to raise the slide to get that higher rpm or use the set screw to raise the slide? Of course it doesn't matter. But according to that imaginary friend AND MIKUNI your throttle is not completely closed! Yours is open a wee bit. So the advice from Mikuni must be taken with a grain of salt -- or at least considered in light of what opening the throttle is doing to the mixture. It is very sensitive and using the twist grip is not a very accurate way to affect the very small changes that will have large effects. But using the screw on the side of the Mikuni IS a way to dial in accurately a small but significant change in mixture.
The term “closing the throttle” in imotoring speak means to put the variable throttle down to it’s lowest position. It always has.
Putting forth the proposition to adjust the idle stop and try to completely, LITERALLY close the throttle in preparation for starting is not at all reasonable.
 
The term “closing the throttle” in imotoring speak means to put the variable throttle down to it’s lowest position. It always has.
Putting forth the proposition to adjust the idle stop and try to completely, LITERALLY close the throttle in preparation for starting is not at all reasonable.
I do understand that point. What I was trying to point out was the variability involved. And that changing this setting made changes in the ease of starting the motor on the enrichment circuit. That was more than likely due to a change in the air/fuel ratio. So, very small changes in slide height on the enrichment circuit had a large effect.
 
I do understand that point. What I was trying to point out was the variability involved. And that changing this setting made changes in the ease of starting the motor on the enrichment circuit. That was more than likely due to a change in the air/fuel ratio. So, very small changes in slide height on the enrichment circuit had a large effect.
More to your point, I was trying to point out exactly what you said. The slide is always somewhat open. The bike does need air to run.
 
More to your point, I was trying to point out exactly what you said. The slide is always somewhat open. The bike does need air to run.
Just this one more post as I sit next to rattling clattering rumbling beast. I walked out, flipped the enrichment circuit on, turned the slide stop screw in 2 and 1/2 turns. One kick and it was running. After about 30 seconds raised the enrichment lever, turned the slide stop screw back 2 and 1/2 turns. Idle 1,500 rpm and smooth -- except for the rattling and clattering and rumbling. But that's what I bought it for. And, oh yes, to ride!
 
Just this one more post as I sit next to rattling clattering rumbling beast. I walked out, flipped the enrichment circuit on, turned the slide stop screw in 2 and 1/2 turns. One kick and it was running. After about 30 seconds raised the enrichment lever, turned the slide stop screw back 2 and 1/2 turns. Idle 1,500 rpm and smooth -- except for the rattling and clattering and rumbling. But that's what I bought it for. And, oh yes, to ride!
By the way that should have been 1,050 rpm, not 1,500 rpm idle
 
If you happy with that then good on you , I would not be satisfied and could not stop until I had my bike set up properly , wait , I did do that .... your bike do what you think best
 
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