Jonez69
VIP MEMBER
- Joined
- Aug 15, 2024
- Messages
- 136
I just did this this afternoon without much difficulty. I am 66 years old next week and do not work out. I'm pretty sure I could not bench press my own weight- 185lbs. I am not trying to brag here, I just wanted to let people know how I did it. This project is a complete rebuild, crank grind, fresh bore +.020, pistons of course and complete head rebuild. The bike also received new Isolastics front and rear, new swing arm bushes and spindle, the list goes on. My method requires the rear wheel and shocks to be removed as you will see in the pictures.
My goal was to install the pushrods on the bench. This was easy with gravity as your friend. I used a wooden brass brush handle to hold the head just above the jug and quickly positioned the pushrods into place. With this done, I torqued the head. Next, I removed the engine from my engine stand and installed the front ISO. It will safely lean forward and rest on the front ISO, once installed, while on the bench. With the shell of the gear box in the cradle loosely and a large wood block to rest the engine on, plus all my hardware ready beside the frame along with pry bar and alignment tools, I was ready to carry the unit to the frame, which was only a full 180 turn and a couple of steps from the bench.
In order to not feel the pain of the drive side of the crank pressing hard into my belly, I used a Haynes manual tucked in my belt. The crank rested against it and made it easy. There is no reason I can think of that would prevent doing this from the timing side with the timing cover on to protect your tummy, but this is how I had the bike on the table and so I did it from the drive side. Once the motor was attached to the frame via the front ISO, I only had to swing the cradle back to meet the engine and wiggle both around until the holes lined up using alignment tools. If you feel that your method works better/safer, or what have you, hey, that's great! This worked for me and I finally found a good use for a Haynes manual!
My goal was to install the pushrods on the bench. This was easy with gravity as your friend. I used a wooden brass brush handle to hold the head just above the jug and quickly positioned the pushrods into place. With this done, I torqued the head. Next, I removed the engine from my engine stand and installed the front ISO. It will safely lean forward and rest on the front ISO, once installed, while on the bench. With the shell of the gear box in the cradle loosely and a large wood block to rest the engine on, plus all my hardware ready beside the frame along with pry bar and alignment tools, I was ready to carry the unit to the frame, which was only a full 180 turn and a couple of steps from the bench.
In order to not feel the pain of the drive side of the crank pressing hard into my belly, I used a Haynes manual tucked in my belt. The crank rested against it and made it easy. There is no reason I can think of that would prevent doing this from the timing side with the timing cover on to protect your tummy, but this is how I had the bike on the table and so I did it from the drive side. Once the motor was attached to the frame via the front ISO, I only had to swing the cradle back to meet the engine and wiggle both around until the holes lined up using alignment tools. If you feel that your method works better/safer, or what have you, hey, that's great! This worked for me and I finally found a good use for a Haynes manual!