Fork Oil replacement

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Can anyone tell me if it would be possible to replace the fork oil by drainong it from the drain screws at the bottom of the forks and then pumping new oil in via the same screw holes, thus eliminating the need to remove the top cap nuts for refill. I was thinking of making a nipple which would screw into the drain hole and use a Mighty Vac to force the new oil into the fork. :?:
 
I'm sure that it can be done, but it is not that hard to remove the top nuts (bolts really). How do you plan to remove the hose and reinstall the screw without losing an unknown amount of oil ?

Greg
 
What I do is put a drain pan on the ground inline with the drain screw, remove the screw and them bounce the front end. It pumps it out just like milking a cow.
Repeat for the other leg.
 
It was just a thought - but you guys are right - never thought about the air vent issue - probably would be more fustrating thatn the conventional method. BTW - the top bolts - are the 3/4 Whit or SAE standard? Don't think i have a whit spanner that big. Thanks for responses.
 
1 5/16" in US sizes. lord only knows in Whitworth... You might have to grind the outside of the box wrench to get it to fit right.

Greg
 
I use 34mm with the top ground flat. 6 point.
Fork Oil replacement
 
i think if you were to turn your bike upsidedown (or rubber side up) - it might work, otherwise not so much :mrgreen: :shock:
 
Oakland850 said:
It was just a thought - but you guys are right - never thought about the air vent issue - probably would be more fustrating thatn the conventional method. BTW - the top bolts - are the 3/4 Whit or SAE standard? Don't think i have a whit spanner that big. Thanks for responses.
Yes 3/4 whit 7/8 BS. Watch out if the socket as a big lead, this can slip on the nut edges, as the top nut ]Bolt} as a slim head. Get someone to machine the socket lead off.
 
Fourtunately it don't matter that much if fork legs have unequal levels of fluid even if that's the ideal to aim for. I've sure wished to just pump it in from below but it'd be a guess how much to over fill to make up for the spill while trying to get the plugs back in. I made one set of Al fork caps with 2 holes one to fill one to vent/burp up fluid. Two ways I've tried, one a big syringe with small hose stuffed in the cap hole to ever so slowly drain in w/o my attendance, the other faster current was is syringe in measured amounts with the caps/springs lifted up enough to make it easy aim to slowly squirt fluid in and not hardly spill any. I found 175 ml is max safe amount not to get hydro lock in factory forks after 1/4 mile of air pump out.
In factory forks I like the 20-50 engine oil but in modified forks with better sealing, less striction and better dampening, I like power steering fluid best. ATF was a bit too thin for factory or modified forks I've tried. Power steering and AFT tend to attract moisture so must always keep rusted springs/stanchions in mind if noticing more striction after a time sitting up.
 
pvisseriii said:
I use 34mm with the top ground flat. 6 point.
Fork Oil replacement



I'm a little confused about..."top ground flat". What did you grind...the end of the socket and why?

Thanks,
Ray
 
OldBalz said:
pvisseriii said:
I use 34mm with the top ground flat. 6 point.
Fork Oil replacement



I'm a little confused about..."top ground flat". What did you grind...the end of the socket and why?

Thanks,
Ray
He ground the lead/chamfer/radius off the end of the socket because the fork caps are THIN in height and the socket will not engage much at all unless ground flush.
 
concours said:
OldBalz said:
pvisseriii said:
I use 34mm with the top ground flat. 6 point.
Fork Oil replacement



I'm a little confused about..."top ground flat". What did you grind...the end of the socket and why?

Thanks,
Ray
He ground the lead/chamfer/radius off the end of the socket because the fork caps are THIN in height and the socket will not engage much at all unless ground flush.


Concours,

Thanks for that answer.....I appreciate it. Looks like I don't want to invest a lot of money in a good quality socket. :wink:
 
Can find these loose in pawn shops at times. I had to grind mine narrower OD to clear around the fork caps.
 
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