OK, had a great spin this morning, approx. 30 miles, mainly pottering speed, 30-60mph (don't have a rev counter but at a guess 2-4000 revs with the odd blast up to 5-6K revs)
Recap, newly built motor, complete overhaul top to bottom (SRM Wales) new Premiere carb., Pazon Surefire EI, engine has about 2K miles on it. Tappets adjusted, timing done etc. etc.
I've been chasing an annoyance rather than an issue, if you know what I mean. The bike runs really well but I had to change from BP7ES to BP6ES (hotter) as the plugs were fouling (probably due to the pottering around I'm doing!)
I also changed the pilot jet in the Premiere carb to a leaner one and moved the needle in the slide to lean the fueling.
I still get very little difference in the pilot air adjuster, I can turn it out 2-3 full turns & it does not seem to make any changes, it only seems to make a difference from 3/4 out to fully in, at the moment I have it set to just over 1/2 a turn out.
Overall the bike runs great, light biscuit brown on the porcelain but dry soot on the round 'rim'. That's the bit that was annoying me, thought it should be running a bit cleaner but as others have stated in a previous thread, the pottering around I'm doing doesn't help matters!!
So, good running bike, slight annoyance on the fueling of the pilot circuit but ticks over OK & runs great.
When checking the bike I noticed my plug gap was just over .040", the recommended is .020" hmmmm I thought!
I decided to change the gap to .022" to see if it made any difference, good or bad.
Just looked at the plugs and the porcelain is probably a slightly darker brown, not black & I still have the dry soot on the 'rim'. Bike ran well couldn't really make out any difference.
I'll put the gap back to .040" as I think the porcelain part of the plug was a bit lighter.
So my scientific findings are:
The smaller gap, in my case, did not seem to burn as well as the larger gap from looking at the porcelain part of the plug. Overall it made little or no difference to what I could 'feel' on the bike.
I might even experiment going in the other direction & make the gap a bit bigger & see what that does.
I know each bike can be quite different in its starting procedure & running due to so many factors regarding the individual bike. This one does not want any choke & settles down to a tickover fairly soon after starting (which to me indicates a slightly rich setting low down but as I explained above I've been attempting to lean the settings by changing plugs, needle position & PJ.)
The Norton on the other hand needs plenty of choke to start & takes a while to 'warm-up' & can be rough & snatchy until he warms up but then runs really well.