Mr Rowley's Test Method

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WZ507

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As previously noted, we've got another place for talking planes, aerobatics, inverted flight etc, so please keep those thoughts in that other repository. Thank you.

Unfortunately, much of the preamble and context relating to this subject has been deleted and/or locked, thus it is difficult for contributors henceforth to accurately quote the previous material, or worse, to review it and comment on it (since it no longer exists and is now locked out).


That said, at this juncture it seems virtually impossible to say something new or different than what has already been said, and which in turn has either been refuted or whole heartedly endorsed depending on view point. Interesting how we all see the same information, yet think totally different thoughts. In light of the above comments please allow me to voice my opinion on one aspect of "Rowley and the Magic Tube". And speaking of Mr Rowley, perhaps it would be fitting to thank Mr Rowley for the excellent job he did of improving the drivability of certain CDOs provided in a given configuration.

Background
I had been eagerly following and enjoying "Rowley and the Magic Tube" here on the forum, until the point of catastrophic deletions. A recent carb rebuild got me thinking about the relationships between the carb circuits, needles, needle jets, throttle openings, velocities, pressure depressions, magic tubes, rpm regimes, and roll-on results. I was curious about what range of rpm Rowley was probing with his 40-60 mph roll-on, and the many Forum voices suggesting that nobody really operates a motorcycle like that or that it is an unrealistic test. The combination of the deletions and my poor memory leave me unclear as to what the test actually was. I seem to recall clearly that the test occurred between 40-60 mph, but regarding throttle actuation rate, I believe the words "sudden acceleration" as well as "snapping the throttle open" were both used, though it remains unknown (at least to me) exactly what throttle opening rate each phrase refers to or what rate Mr Rowley employed. Do they refer to opening the throttle in 0.1 sec, 1 sec or 2 seconds, each of which IMHO would lead to dramatically different results.

Thus the following thoughts relate to the test method and conclude with some modern day roll-on results with a stock unmuted 850.

Rowley's RPM Regime
To start let's try to get a better handle on the possible engine rpm that Rowley explored. Using my '74 850 fit with 20 tooth countershaft sprocket as a model (was this the std sprocket they were shipped with?, don’t know, but somebody here does) the following plot was created.

Stock CDO gearing with different CS sprockets.jpg

The plot suggests that for my specific bike, Rowley would have been exploring an rpm regime from ~ 2400 to 3600 rpm. Within experimental error, my tach and speedo agree favorably with the plot data.

Roll-on Rates and 40-60 MPH Time Intervals
At times I operate a motorcycle in a fashion similar to Rowley, i.e., rolling on lots of throttle at 40 mph, so if this is what he was doing it is not an unrealistic test to me. I don't instantly roll to full throttle, but yet get there in a second or 2. Do I snap the throttle open in 0.1 sec? NO! Have I turned the throttle from a 40 mph cruising speed to full throttle in 1-2 sec? All the time. I figure the least you can do for the poor bike is to afford it the common courtesy of rolling (not snapping) the throttle on, thereby affording the poor beast some vague semblance of the rate a CV carb slide might actuate at, which in turn serves to maintain air velocity and allow a smoother transition between circuits. CV carbs were made for people that like throttle snapping, i.e., those that don't understand optimum throttle modulation, where the carb does it all for you regardless of the butterfly position. That must be why they came on my 78 BMW R100S! :D

My '74 850 is likely no different than anybody else's, and when cruising at 2000 rpm in high gear, will pull up cleanly without a stutter or blubber if the throttle is opened at a reasonable rate, i.e., perhaps 2 seconds to full throttle.

Several people made the point previously that dyno runs with A/F ratio monitoring is the best/only way to understand Rowley's solution, and I wouldn't argue that point. I was nevertheless curious to see how my freshly tuned bone stock '74 850 would operate in a test similar to Rowley's.

Some might ask "what does this have to do with Rowley's muted experiment?" Nothing. "Then why would you waste your time thinking and experimenting with such a subject?" Because I wanted to know the general time interval required for a decent running 850 to get from 40-60 mph, thereby gaining a better feel for what Rowley was doing and ultimately achieved.

The subject stock bike has points ignition, auto advance, cross-over exhaust header, and peashooters that are straight through, i.e., no intentional restriction other than 3 longitudinal rows of shallow baffle indents that face forward, with 1-3/8" ID and exit. The carbs are stock Amal Mk1 932s with Rowley's magic tube, 4 ring needle with clip in top groove, 106 needle jets and 260 main jets.

A stop watch was used to explore throttle opening rate and it was observed that a throttle can be snapped open in ~ 0.1 sec, opened comfortably in slightly over a second (1-1.2 sec), or opened very leisurely in 2 sec. Roll-ons from 40-60 mph were timed using different throttle opening rates, where at least a dozen runs were undertaken at each rate. Is the experiment perfect and can the rate of throttle opening be repeated exactly on each run? Of course not. Can a fairly decent job of getting the throttle open at the desired rates of 0.1, 1 sec or 2 sec time interval be achieved? Absolutely!

The slowest roll-on resulted in the shortest acceleration times which fell between 3.8 and 5.0 seconds. In this slow roll-on test, the bike was often over 50 mph before the throttle was 1/2 open. Likewise, the intermediate throttle opening rate gave acceleration times of ~ 4.0 to 5.2 sec. On some of these intermediate opening rate runs, there was a single hiccup occurring earlier in the run that momentarily slowed the acceleration process, thus resulting in the slightly longer times. The throttle snap sequence provided the slowest runs that tended to fall between 5.5 and 7.0 seconds. During all the throttle snap runs the engine behaved exactly like one would predict, it instantly lost fire as if both plug wires were pulled, yet very quickly gathered itself and yanked like hell up to 60 mph. This lag in circuit transitions accounts for the longer acceleration times associated with throttle snaps.

All in all I was surprised at how quickly our stock bikes cover the 40-60 mph interval, and especially how quickly they hit 50 mph - almost as soon as the throttle was eased on. For whatever reason, my intuition was that Rowley's test required a considerably longer time interval, but if his test bike gearing was like mine, suspect it was likely on the order of 5 seconds give or take.

Lastly, if Mr Rowley was snapping the throttle open, I'd be stunned if the bike actually pulled through with zero hesitation, but only he could inform on that front. It would be interesting to know more about "the test" and if his results relate or agree with the results reported here. Perhaps if Mr Rowley is reading this he might provide his thoughts to us by posting here or by sending them to me or a moderator for posting.

Would also be interested to hear from others that might be so inclined as to time a few roll-ons with different rates of throttle application to see if the time intervals or engine responses are similar or vastly different.
 
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I'd comment that those side roads we explore are often more interesting than a straight tech lecture,
and if the moderator doesn't disagree, who are we to argue....

I also commented there someplace that my utterly stock 850 I had back in the late 1970s,
with peashooter silencers with places for the mutes (but not fitted) on dirt roads back then,
would spin the back wheel (on those dirt roads) if you opened the throttle hard, at almost any speed.
This wasn't entirely obvious while riding it, but examinining the wheeltracks afterwards showed the back tire
didn't have full traction, was leaving a very fuzzy wheel print.
I didn't try this with mutes fitted.
 
And, just for posterity, this was Mr Rowleys recents emails that he exchanged with someone,
before they chucked a mental...

It would be interesting to know some dates for these comments.
Timing is everything, as they say...

And how what was being tested related to what was actually put into production.

---------------------
Email 1.

" I cannot log on to the site, but feel that I must challenge some of the statements being made.

A new acceleration test was introduced for USA and from memory the test was 40 mph snap open throttle in top gear, this was fine without the mutes fitted, but with the mutes
( small disk fitted to the end of the exhaust silencer ) , this caused a the muted condition, no matter what you say our suggest the final cure was to install a cut away spray tube, this allowed a much smaller main jet to be used this in turn stopped the eight stroking when trying to pass the USA acceleration test, think 40 to 60 mph in a certain time.

It is not difficult to see how this worked, FOR THE MUTED CONDITION

Most times with the mutes fitted we would snap at the 1/4 mile point at 30 and 40 mph and be doing the same speed, 30 or 40 mph at the timing lights, after 1/4 mile, of course you could feather the throttle back and judicially pick up speed and improve, but the idea was that a person when accelerating passed a long vehicle could not be expected to intervene and should expect a solid reliable acceleration.

You may not be aware that AMAL did not set up the Carburettors for the trade, BSA, TRIUMPH, NORTON but development worked closely with Amal, and the responsibility for final sign off and payment was down to the Test and Development department of each of the firms, as Deputy group test rider under Bob Mann's we carried such responsibility.

It's quite wrong to suggest that we would have changed or introduced things for no good reason.

One final thing that would vindicate the modification was the fact that we had over 150 bikes held up and not allowed in California test Authority and after the modification they and all subsequent Norton's passed straight in.

I am not sure if Alan Lines? of Amal is still alive but he would no doubt give you chapter and verse on how and why the cutaway spray tube was beneficial to the MUTED CONDITION.

One day I may find my notes on this mod but in the meanwhile could I ask you to at least give some benefit of the doubt, the cutaway spray tube was a category 'A' modification for all machines that required Mutes.

Regards

Bob Rowley "



----------------------

Letter 2

And a 2nd mail from Bob , after I asked some additional questions :
... ,

" I remember being seconded by the Chairman to work direct at AMALS in Witton, Birmingham, working with Alan Lines? the testing was done on a short route around Witton cemetery ( outside not in ) the 830 cc had poor top end flow, the ports being fully machine as a cost cutting, earlier head having the port wasted down around mid point from carbs to valve, this was done manually and sometimes not very consistently at that, depended on the dedication of the man doing the fettling.

We had to initially raise to quite a large main jet out of all proportion to the increase in cc, now my memory is grey but the MJ increase from the 750 cc was around 40% in JET size terms.

The mutes was added as the legislators got wise to the industry tricks our shall we say ( allowed work around's ) like the heavier test riders conducting the noise test, filling the fuel tank to the brim, using Interpol 5 1/2 gallon fuel tanks all to slow the 2nd and 3rd gear noise test, snap open and snap shut at a line on the ground.

Even raising the 2 nd gear to get a better figure on the noise.

Things got so bad the bike would not accelerate at all and of course the Noise problem was cured no acceleration no noise ( joke ), this is why I believe the acceleration test was a requirement certainly for the USA West Coast.

Alan an I had a carburetor test stand at Amals ( basically a vacuum pump ) and we played around with trying to keep the fuel mixture high at the top end, but without richening the mid range, and sometimes totally 8 stroking the motor when we forced a WOT snap test, at 30 and 40 mph in top gear.

The fully cut away spray tube enabled a smaller MJ for example only say a drop of 40 to 50 but being an improved signal, so at the lower RPM Snaps the velocity was not that great and the fuel did not bog down the motor.

From memory we had a modified NJ counter bored and a 90 deg to jet axis small drilling to keep the fuel build up down to stop some hesitation.

Every night I had to report to Mr Poore? personally and you can imagine the pressure that we was under, with whole shipments of bikes held up.

We had the breakthrough and the run around the outer wall of Witton cemetery proved that it was worth a visit to MIRA to carry out some speed test and snap test.

I rang the works and arranged for Dave Rawlins and Dick Mills to meet us, after finalising the MJ and plug readings, I let David and Dick ride for confirmation as we did this in case I was willing it to work, David produced one of the fastest standing quarter mile runs for a std bike that afternoon even with the mutes fitted.
But as expected we gained a bit of noise back, but we sort of ignored that.

You can post the items so long as you please tidy up the spelling errors and adjust to make more readable. "

Regards

Bob
 
What we need is an 850 running on points and original muted muffler cross tube pipe system in good mechanical order to replicate the original tests. I would guess they used 932 amals as a starting point. But what original needles or needle jet/ main jet is a mystery to me. I wonder if they used initial combat 932 amals during trials when the 850 is introduced??? then with Amal tech support went to longer needle and spray tube arrangements to make it work for the larger displacement engine?
These are the unknowns I would like to know. I hope this resurrected Rowley's testing makes it this time. :roll:
regards,
Thomas
CNN
 
If no-one is running peashooters with mutes installed, then all this discussion is only for academic interest though ?
Filed under T for Trivia - sorta.
Or A for Anal.....
 
Rohan said:
If no-one is running peashooters with mutes installed, then all this discussion is only for academic interest though ?
Filed under T for Trivia - sorta.
Or A for Anal.....
True with that statement.
But did not Ludwig have some turned down mutes made up? I recall a picture...once upon a time.

Cheers,
Thomas
CNN
 
He showed a pic of some (mutes) just recently.
But since he seems to have departed in a huff,
we can only wait with baited breath....

Since bikes run perfectly well without them though,
and folks here all seem to be used to the concept of rolling on the throttle anyway,
we are not going to gain much ??
 
Rohan said:
He showed a pic of some (mutes) just recently.
But since he seems to have departed in a huff,
we can only wait with baited breath....

Since bikes run perfectly well without them though,
and folks here all seem to be used to the concept of rolling on the throttle anyway,
we are not going to gain much ??

I think he went fishing and I believe he caught a large mouth bass :mrgreen:
He waited till the waters were dead calm just after sun set and use a jitterbug or popper out in a glass smooth lake.
the slight gurgling sound as they get reeled in Nails them every time.

I think that is the reason why we never purchase any peashooters with mutes. Why cowtow to California rules?
NOT happening.
Cheers,
Thomas
CNN
 
CanukNortonNut said:
I think that is the reason why we never purchase any peashooters with mutes. Why cowtow to California rules?

The parts book for 1973 (and for 1972 models ?) shows peashooters with mutes.
Thats the only way they came for 1973 ?

I certainly didn't have a Calif model, and it came with the mutes (in a little tin though).

Later models all came with smaller exit peashooters, the mutes half built in already ??
May have applied to earlier models too, given that diagram of how to drill the exit bigger...
Or weren't we quoted the whole deal on what years that applied to.
 
Rohan said:
Later models all came with smaller exit peashooters, the mutes half built in already ??
May have applied to earlier models too, given that diagram of how to drill the exit bigger...

The "drilling" mod. was for the early peashooters that had a "blanking plate" near the exit.
According to Service Sheet N7, this modification was not primarily intended to increase performance but as a result of ".....sales resistance to machines fitted with the latest reverse cone silencers with perforated tubes in the end cones due to a whistling effect over subdued exhaust note.............ACTION: Using a 13/16” diameter sheet metal rotary cutter on an extended drill bit cut a hole through the blanking plate.....
 
Wow! I have been away from the forum for a few days and never had the time to start reading the long thread in question. I feel a little cheated that Ludwig deleted his posts as it sounds like there was some interesting information to be gleaned if only for purely academic interest.

As a professional pilot I have learned that it’s sometimes useless to attempt to correct the musings of those who are not. It’s too bad that the thread wandered so far that or perhaps the wrong person contributed leading the hijacking so that content got lost.

Is it safe to say that the cutaway results in a smoother snap acceleration and thus its purpose? Is it also safe to say the bean can mufflers combined with a new test requirement instigated the modification? I’m anticipating trying the snap test as soon as I return from my current trip. My bike, however, is equipped with peashooters with larger jets so it will contribute nothing other than my own edification.

Perhaps Ludwig will consent to return his posts for those of us who are interested and not inclined to take the discussion off on some tangent.
 
No, this only concerns peashooters when fitted with mutes.

Thank you. The chopped up nature of the thread made it difficult to follow. No mutes in mine.
 
Excuse me if I'm behind the 8-ball here, but I feel the original test carried out by Mr. Rawlins was a government mandated procedure and as unreasonable (what, unreasonable government test??? Preposterous!) as it was, needed to be passed with some form of drivability. As JimNH pointed out, the 850 Commando will easily accelerate from as low as 2000 RPM in top but needs judicious throttle input to do so. That same judicious throttle hand would maybe have allowed a square cut spray tubed Amal equipped Norton to accelerate just fine too...But if I'm reading this correctly, that was not the test. The test being an unreasonably quickly snapped open throttle.
 
Biscuit said:
Excuse me if I'm behind the 8-ball here, but I feel the original test carried out by Mr. Rawlins was a government mandated procedure and as unreasonable (what, unreasonable government test??? Preposterous!) as it was, needed to be passed with some form of drivability. As JimNH pointed out, the 850 Commando will easily accelerate from as low as 2000 RPM in top but needs judicious throttle input to do so. That same judicious throttle hand would maybe have allowed a square cut spray tubed Amal equipped Norton to accelerate just fine too...But if I'm reading this correctly, that was not the test. The test being an unreasonably quickly snapped open throttle.

Actually I wasn't the one who pointed that out rather I'm very curious to try the test on mine. I'm fairly confident that it will accelerate without any bog as the last trace of stumble disappeared with the Pazon Altair installation. I suspect that's due to a timing curve that flattens a bit rather than straight line to full advance. I do agree that my 850 will accelerate fine from 2000 in top; I just never snapped the throttle full open. It isn't natural since if you really wanted good acceleration you'd drop a couple of gears.

L.A.B. points out the problem was only with peashooters with mutes installed anyway.
 
I have pea-shooters with flutes, the original, and also points etc. basically all stock except for Premier anodized slides. All carb brass is still stock.

I've not ever experienced any kind of stumble or bog, but then again I've not slammed it full throttle from low RPM but instead of given it a roll on.

But as stated, the fluted pea-shooters are pretty rare out there (too damned quiet IMO but it's what I have).
 
lrutt said:
I have pea-shooters with flutes, the original, and also points etc. basically all stock except for Premier anodized slides. All carb brass is still stock.
I've not ever experienced any kind of stumble or bog, but then again I've not slammed it full throttle from low RPM but instead of given it a roll on.

Just to get it perfectly clear in everyone's mind, this apparent problem is only likely to occur if MUTES (1.0 inch dia. outlet restrictors) are fitted and only then if the carbs have flat-topped spray tubes.
 
L.A.B. said:
[

The "drilling" mod. was for the early peashooters that had a "blanking plate" near the exit.
According to Service Sheet N7, this modification was not primarily intended to increase performance but as a result of ".....sales resistance to machines fitted with the latest reverse cone silencers with perforated tubes in the end cones due to a whistling effect over subdued exhaust note.............ACTION: Using a 13/16” diameter sheet metal rotary cutter on an extended drill bit cut a hole through the blanking plate.....

I believe this may be what I got to replace the original broken 'bean cans' on my '75. As I recall they were not much if any louder than those 'bean cans'. They are now on my '74 T150 Trident. By the way that engine seems to be inherently louder the Norton twin and also utilizes unique spray tubes. A bit like 2 strokes but not as deep of a slant.
 
Biscuit said:
L.A.B. said:
The "drilling" mod. was for the early peashooters that had a "blanking plate" near the exit.
According to Service Sheet N7, this modification was not primarily intended to increase performance but as a result of ".....sales resistance to machines fitted with the latest reverse cone silencers with perforated tubes in the end cones due to a whistling effect over subdued exhaust note.............ACTION: Using a 13/16” diameter sheet metal rotary cutter on an extended drill bit cut a hole through the blanking plate.....

I believe this may be what I got to replace the original broken 'bean cans' on my '75.

 
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