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Lots of good info there, Duncan.  Maybe one little addition about the fluxing.  A gas fluxer is really a great way to do it, particularly if you are doing production work, but you can do as well with conventional powder/paste brazing flux.  The only problem with it is that you have to keep applying it to the rod as you weld, and that it's a pain to clean off the flux residue afterwards.  A lot of frames have been built in 531 (and other alloy) tubes without the use of a gas fluxer.


As a side note, it's not too complicated to make your own gas fluxer.  Jim Schmidt (jseng1) built his own when he was making the frame for his monoshock Norton.


Ken


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