Coil pack plug

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Jul 22, 2021
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My bike problems that had started with what had appeared as a running out of fuel issue truly manifested themselves after a bit of additional riding, the bike stopped again and upon bringing it home, this time the issue was not fixed. The issue is an intermittent on the coil pack plug. The plug is smashed by the tank, the reason is that the tank mounting bracket is bent downward quite a bit. Removing and reinserting the plug restored the spark.
Now the question is: Is there a source for a new plug?
 
My bike problems that had started with what had appeared as a running out of fuel issue truly manifested themselves after a bit of additional riding, the bike stopped again and upon bringing it home, this time the issue was not fixed. The issue is an intermittent on the coil pack plug. The plug is smashed by the tank, the reason is that the tank mounting bracket is bent downward quite a bit. Removing and reinserting the plug restored the spark.
Now the question is: Is there a source for a new plug?
are you talking about the three-wire plug? Not the spark plug wires? If so then you just need a 3-way Black Female Bosch Compact Connector. Any Porsche/Mercedes supplier while have it. Just de-pin the old and install the new
 
This being the coil: https://www.bosch-motorsport-shop.com.au/ignition-coil~46880

You'll note the refference connector part number:

Coil pack plug


And is listed at this link: https://www.bosch-motorsport-shop.com.au/mating-connector-3-pin-compact

Coil pack plug
 
Regarding "real" issues and root causes I might still have something else to discover. The bike is running again, after I replaced the coil plug and the coil. Fyi the plug still tests ok, so the original "smashing" was not related to the failure. I got both the coil and the plug from an automotive parts store, all I asked for was parts for a 2004 mercedes e-500 ( I do have one of those in my driveway and I checked them out first and everything fits ). I really hope I got it this time, still you never know. If this is a good fix, the root cause goes back to a badly designed mounting bracket, the vibration broke it in half a couple of years ago and I had it welded and added epoxy to the sides at assembly, o reduce the shakes. Additionally the "defective" coil seemed to have a crack at the base of the plug socket, however I can not be 100% sure because it looks like the manufacturing process might have a separation at that spot. No, the coil was not Bosch, it was SMPE.
So now I am looking at the 2015 wiring diagram that Stu Bodycote kindly put on the forum and I am trying to add a couple of bypasses to the permissives circuits, again trying to avoid vibration issues. Hopefully I will be able to bypass them all if I need to, that would leave things like the crank sensor or ecu to worry about, can't fix something like that on the road.
Thanks for all the suggestions on this thread, much appreciate it.
Finally, has there been any progress in accessing the OMEX ecu?
 
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