Pre unit alternator adaptor

Joined
Oct 25, 2018
Messages
20
Country flag
Good Morning,
i want to build a alternator adpator for my pre unit engine. Does anyone know the
exact measurements A,B,C,D,E shown in the image ?




Many thanks in advance !
Ste
 
What year generator engine. ? (I do not know if the rigid engine is the same as the swing arm engine in those measurements ? maybe only the primary cover length is different)

My 1957 TR6 engine is stripped down to have the crankshaft ground, if the same I could get those measurements with the mill DRO.
 
What year generator engine. ? (I do not know if the rigid engine is the same as the swing arm engine in those measurements ? maybe only the primary cover length is different)

My 1957 TR6 engine is stripped down to have the crankshaft ground, if the same I could get those measurements with the mill DRO.
Engine case no is 5T 05096 , therefore it should be 1957 , too. :D
 
My cases are damaged at the centre so I machined an insert to fit the bearing bore so I could clock the centre.
It reminds me I need to make some kind of oil seal holder as I have the belt drive to fit.

The cylinder top was clocked as level.

Pre unit alternator adaptor


The bearing centre is Zero.

Pre unit alternator adaptor


Some of threads need some attention, perhaps the same previous owner worked their magic here also.

Pre unit alternator adaptor


Click for Full Size.

Pre unit alternator adaptor
 
Welding a machined ring to the case would be my preferred option (and what I’ve done before) as it adds considerable strength to the most stressed part of the (very old) case.

However, if welding ain’t yer thang, this might inspire:

 
My cases are damaged at the centre so I machined an insert to fit the bearing bore so I could clock the centre.
It reminds me I need to make some kind of oil seal holder as I have the belt drive to fit.

The cylinder top was clocked as level.

View attachment 80234

The bearing centre is Zero.

View attachment 80235

Some of threads need some attention, perhaps the same previous owner worked their magic here also.

View attachment 80236

Click for Full Size.

View attachment 80237

Time Warp, many many thanks for what you did for me !!! :D
I am not sure.... The angle between the 3 holes is 90 deg ?
There are helicoils fitted in my engine case to 'repair' those threads.
 
Welding a machined ring to the case would be my preferred option (and what I’ve done before) as it adds considerable strength to the most stressed part of the (very old) case.

However, if welding ain’t yer thang, this might inspire:

Eddie, thank you for the comment, but i have already a oil seal connversion.
 
For those who ask WHY ?

I can not use a triumph primary case. My engine plates allow a minimum distance about 273,5mm , maximum about 293,5mm, between the shaft centres of the crankshaft and the transmission. The clutch diameter, is 172mm (Bob Newby). I think the triumph chain cases are too short.
 
Time Warp, many many thanks for what you did for me !!! :D
I am not sure.... The angle between the 3 holes is 90 deg ?
There are helicoils fitted in my engine case to 'repair' those threads.

It is close to 90 deg based off the cylinder face as level so holes rotated slightly.
The bottom hole is off a little but that one had a Helicoil in my engine case, I will try a good inner primary cover to see.

Pre unit alternator adaptor
 
Welding a machined ring to the case would be my preferred option (and what I’ve done before) as it adds considerable strength to the most stressed part of the (very old) case.

However, if welding ain’t yer thang, this might inspire:


Yes I will make something like that. perhaps not as robust.
 
Back
Top