JCD
VIP MEMBER
- Joined
- Nov 20, 2011
- Messages
- 86

I was just finishing up the last few details of my MK3 restoration when I realized that the bike would be ready to at least cruise up and down the street, thus allowing me to start shaking things down before really riding it. Well, that did not go so well. Just a little bio-- this bike has been rebuilt from the crankshaft out. Everything including the gearbox, which is where my problem lies. I took off just fine in low gear, a little over-actuation of the clutch so I turned around and pulled the plug and adjusted the clutch. No big deal. I took off again, and clutch felt perfect. GREAT, right? Nope. I got a little bit more nerve and decided to shift into second gear. Well, I got neutral. No second gear. No third gear. No top gear. Brought it back into the garage, and at the risk of burning all of my arm hair off, adjusted the neutral switch out a ways. Back out on the street and I can feel it start to go, but still nothing. So I adusted the neutral switch out most of the way just to eliminate that as a variable. I put the center stand on 2 stacked pieces of plywood and ran it thru the gears. I can only get low, neutral and 2nd gears, with some noise going into 3rd. Still not top gear. I'm thinking I just need to bite the bullet and pull it out and go thru it again. I thought I had the cam and quadrant lined up as per the manual, and the tech articles from Old Britts. Any suggestions before I go about this? Man, what a pretty bike, though! The good news is that the engine runs so sweetly. I'm very happy to have that going for me. Thanks in advance!