Re: Excessive smoke/popping when taking off on my 1971 Norto
SYNCHRONIZING TWIN CARBS FOR IDLE AND SLOW SPEED RUNNING:
This is one area where there is a lot of misinformation on the process, even in workshop manuals. This will outline the simple methodical professional shop steps to synchronize your twin (or triple) carbs, once all the prep and rebuild work above is completed.
1. Adjust pilot screw to 1 ½ turns out (turn all the way IN till stops then count 1 ½ turns OUT). This assumes that the pilot gas jet has been cleaned as above)
2. Open the throttle to full open and check that each throttle slide is up the maximum amount (i.e. disappears up into the carb body). Adjust the cable adjusters until an equal amount of throttle slide is seen, just peaking through on each carb. It is surprising the number of bikes I have seen with a major difference in the full open position.
3. Once cables are adjusted for full open, fully turn out the throttle adjusting screws (to past were it touches the throttle slide)
4. Insert two 3/16" dia drill bits (or 4" long peice of round bar) into each carb (diameter size should be adjusted to suit the throttle cut away), seating the drill bit under the throttle slide, so that they stick out the end of the carb evenly. Screw in each throttle stop screw until the drill bit "dips" a little, find the happy spot, where the screw just touches the slide. Repeat for the other carb. With a felt pen mark the screw head flat-slot position for reference on each carb body..
5. With the drill bits still in place, perform the fine cable adjustment - by gently opening the throttle and seeing that each drill bit moves at precisely the same moment. Adjust the cable adjusters on the carb or on each cable so that movement is even (should be only ¼ - ½ turn each).
6. Start the bike, it will likely idle too high, wait for engine to warm up, then adjust each throttle stop screw down (out) by EXACTLY the same amount, i.e a ¼ turn at a time on each, using the felt pen reference mark to make sure the adjustments are same. The idle should be even and by blipping the throttle the pick-up should also be even.
7. The pilot jet air screw may be adjusted at this time, but by very little, no more than ½ to 3/4 turn in either direction. The effective range of adjustment for the pilot jet is 1 turn to 2 1/2 turns. This is where a bit of skill & experience comes into play. By turning one screw a little at a time with the engine running (on both cylinders) you can gauge any difference in running and find the sweet spot. When you hear the engine revs race, you want to turn it back a 1/8 to ¼ turn - the sweet spot is not at the extreme. The idle may need to be dropped equally again.
If you have to screw it in all the way or out all the way, then the pilot circuit is still clogged, maybe not completely, but enough to affect the running. Go back and clean the jet.
Better Yet....... Check out this Link:
http://www.jba.bc.ca/Bushmans%20Carb%20Tuning.html