I have just re-assembled a 71 750 Commando Roadster with non-alloy 850 barrels that are bored only to 750. Not sleeved. Bought as new stock from British Spares here in Noo Zealand. The story I was given was they (Norvil?/Andover?) had a bunch of 850 barrels left over and bored them to 750... and a few left? They are bolt through, original markings, and though not original with regard crankcase studs I don't mind given better reliability?
I was very happy to locate this. The bike I bought off ebay from San Fran at Christmas turned out to not have a blown gasket, but a cracked barrel. All good now, did new pistons, rings etc and I am a very very happy commando camper...
In trying to discover how the original barrel became cracked I noticed a rather strange feature - in the ventilation (?) holes between cooling fins of teh barrel (noticeably fore-and-aft) there appears to be two pieces of loose metal wire rattling around which would have been impossible to insert after casting. And impossible to extract. My only thought is they used something in a sacrificial manner to create the internal cooling voids in the casting process? Quite interesting because I suspect that one of the wires was hitting the bottom of the mid-fore head bolt (the ventilation void is connected to the bottom of that bolt-hole) and possibly causing an unusual stress across the barrel-head combination... Others may want to check for this. If you take a light and shine through you may be able to see similar?
Out of interst alone, Anyone got any experience or thoughts on this?
cheers