1975 mark III rear Isolastic replacement

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brokeneagle

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Is it possible to replace the rear iso on a Mark III without removing the engine from the frame? Workshop manual says to do so. I see a thread with steps to do so but they are for 74 and earlier Commandos.
 
Ron, years ago when I was young and dumb I replaced the rear ISO on my MKIII without removing the engine. It took three men and a boy with very long pry bars and lots of brute force to move things out of the way enough to do it. I wouldn't recommend doing it that way again.
There is certainly a lot of work to be done to get the engine out of a Commando the up/down side is that you may find other things that need attention you might not have known about.
I don't know which part of the planet your parked on but riding season here is just around the corner so you better get busy.
One more tip; buy the OEM ISO part not the economy version, you don't want to do this again for awhile. Been there done that.
Ride On (smoothly)
Dave
 
Dave, thank you for getting back to me on this. 80+ views and no answers I figured it was a big deal. I have it pretty stripped down now but when I got to the "remove the Swing arm" part I was hoping there was a trick way to keep it all together. I got new isos from Andover I hope that means OEM. It all started with exhaust replacement and wanted to replace the seals in the primary which leak onto the pipes and burn on. Figured 43 year old isos should be replaced as the rubber caps have rotted away.
 
I have done it too. It is plenty of work.
I had hoisted the entire motorbike onto my welding table, strapped her down and to the ceiling joists then disassembled.
The entire primary and the gearbox were taken out for other work, that left little else to do to remove the engine but I did not remove it.
The head steady was removed and a scissor jack placed under the engine.
The frame was sitting on wooden blocks up on my welding table, the wheels free in the air to each end.
I should add the table top is only 36"x24" so provided plenty of end clearance.
Two through bolts hold the gearbox cradle onto the crankcase. Remove them. Remove the long through bolt from the iso center.
The entire swinging arm is left intact, connected to the two gearbox cradle plates and complete with center stand and sprocket.
It is removed as an assembly. There are items I am forgetting about such as the battery tray, airbox, etc.
PM me if you like, I'll send you photos, you may post them as a VIP. I lack the ambition to learn how to post them here.

The rear and front iso rubbers had deteriorated with flat spots, the front boots were torn, the primary to z-plate gap had closed up. A word of caution. The new iso's are too hard compared to the old ones and the transmitted vibrations are greater that with the old iso's. Disappointing with a capital D.
I did not know it would be so different or I wouldn't have bothered. In hindsight I should have left them alone.
There is a thread somewhere on this site about reducing the rubber width with a large chamfer to make them act softer.
I believe it was Jim Comstock who contributed the idea of the chamfer on the rubber.
Find that thread and follow that as it is very good advice.
All the best.
 
I don't remember it as being that difficult.

I removed the exhaust, head steady and the bolts for the front and rear isolastics plus either the top or bottom bolts for the rear dampers.

The clutch with the inner primary cover also came off.

Then I could lift the rear end of the bike and the rear ISO was free.
 
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