valve clearances

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valve clearances

Postby mcns » Wed Feb 03, 2010 5:23 pm

It seems everytime I go to check my valve clearances at the required time they never need adjusting.
Was that just norton being over cautious?

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Re: valve clearances

Postby BrianK » Wed Feb 03, 2010 5:35 pm

How often do you check them?

Anyway, "check," means "check." Doesn't mean you will necessarily will have to adjust - just that it's better to err on the side of caution.

Too, perhaps modern oils are contributing to less wear?
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Re: valve clearances

Postby mikegray660 » Wed Feb 03, 2010 5:41 pm

I have found that the amount of wacking/running the engine in high RPMs with rapid acceleration makes the valves go out of adjustment more frequently that doing the harley shuffle - are you a putt-putter?
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Re: valve clearances

Postby MexicoMike » Wed Feb 03, 2010 5:56 pm

Something to check re this...

When I disassembled my top end I discovered that the EX valves had rather deep pits in the stem tips where the adjuster screws contacted them. THis meant that my valve adjustments were off be a couple of thousandths because the flat feeler blade can't tell there was a pit there. I wondered why the valves seemed to be clattering a bit more than they should. You can't tell this is happening without unscrewing the adjuster far enough to be able to see the top of the valve.

The adjuster screws were also badly pitted...New AN valve adjusters didn't look much better but I won't go off again on my AN parts quality rant! :)
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Re: valve clearances

Postby kraakevik » Wed Feb 03, 2010 9:00 pm

While flogging the engine definitely affected clearances in the past, mushroom-headed tappets have practically eliminated valve adjustments since I installed them years ago. I'm not usually an early adapter but in my Combat they've been beyond reproach for many, many miles.



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Re: valve clearances

Postby Keith1069 » Thu Feb 04, 2010 2:11 am

The adjuster screws were also badly pitted...New AN valve adjusters didn't look much better but I won't go off again on my AN parts quality rant!

Replaced both exhaust adjusters with RGM parts in Mar 09 and one has really chewed up a valve in 4000 miles. But, to be fair that valve was starting to show significant wear. These were not AN items so I replaced with one of theirs and a new ex valve. The AN profile is a little different from RGM. The AN item better be good with the UK price at £6.50 now...$10!! The exh valve tips have a hard time with the angle they operate at, compared to inlets.
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Re: valve clearances

Postby mcns » Thu Feb 04, 2010 4:36 am

I do have mushroom tappets since the rebuild. its been so long I cant remember who made them, also the compression plate I installed change the valve geometry for the better.
I guess I am a put-putter because I rarely take my bike over 6,000 rpm.

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Re: valve clearances

Postby MexicoMike » Thu Feb 04, 2010 8:20 am

What is a "compression plate?" How does it change valve geometry?
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Re: valve clearances

Postby kommando » Thu Feb 04, 2010 8:45 am

A coompression plate fits between the barrel and crankcases, it reduces the combustion chamber compression by moving everything up except the pistons, hence to keep the same valve/rocker geometry you need longer pushrods.
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Re: valve clearances

Postby sidreilley » Thu Feb 04, 2010 8:51 am

Gee - I've always called such a thing a "spacer". Interesting how terminology changes from place to place :wink:
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Re: valve clearances

Postby Keith1069 » Thu Feb 04, 2010 8:56 am

What is a "compression plate?" How does it change valve geometry?

Replaces the base gasket (if you use one) which is around 0.015". My plate is 0.030". So, it lifts the barrels and head which is compensated for by backing off the valve adjusters and therefore I don't see how it affects valvetrain geometry much. Yes, the rocker and adjuster contact angle will change but by how much? Is it enough to justify shortening pushrods which is the recommendation with high lift cams and substantially shaved heads and is what I did when I found std length rods in my engine with a Combat cam and head. Since then I went back to a std cam and have just installed a PW3. Will have to see how wear develops this year.
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Re: valve clearances

Postby pvisseriii » Thu Feb 04, 2010 9:56 am

I have a 72 non Combat with a Combat head, 32mm carbs and big bore exhaust. This thing would scream. I had to de-tune. Because I had standerd pushrods, I sandwiched the plate between 2 base gasgets and put on a single 36mm Mikuni. With the 40 thou added this should have brought the geometry back home, assuming the the head lost 40 thou or so from the factory.

With the big bore exhaust retained it is a great highway runner. The "MAIN WORD OF CAUTION" is to either hone the piston ridge out of the bore completely or if need be bore to the next level. This ridge can raise havic on rings with the new location of the cylinder wall.
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Re: valve clearances

Postby splatt » Fri Feb 05, 2010 12:50 pm

Keith1069 wrote:
The adjuster screws were also badly pitted...New AN valve adjusters didn't look much better but I won't go off again on my AN parts quality rant!

Replaced both exhaust adjusters with RGM parts in Mar 09 and one has really chewed up a valve in 4000 miles. But, to be fair that valve was starting to show significant wear. These were not AN items so I replaced with one of theirs and a new ex valve. The AN profile is a little different from RGM. The AN item better be good with the UK price at £6.50 now...$10!! The exh valve tips have a hard time with the angle they operate at, compared to inlets.
Image


Mine looked like that a couple of years ago, I shortened them back and fitted lash caps, and due to my ex seats being a bit deep was able to adjust the rocker contact angle a wee bit, after re torquing and final setting I had to close them up by 0.001-0.002'' for the first time in 18 months.
Something to ponder on your old antique motor, at 6000rpm the top of each valve is being hit 50 times a second, its a wonder they last at all :!:
Remember, Geebuz saves, warning level (1)
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Re: valve clearances

Postby swooshdave » Fri Feb 05, 2010 1:45 pm

splatt wrote:Something to ponder on your old antique motor, at 6000rpm the top of each valve is being hit 50 times a second, its a wonder they last at all :!:


Unless the valves are floating hopefully it's more of a push than a hit. :mrgreen:
You probably want to go into town, and find a up to date Jap Bike store,
With a full spares department, a clean workshop, and kean young mechanics.
And ask them if theres a Grumpy Old Bloke out in the Hills, who knows how to fix Real Motorcycles.

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