Progress Report - Ugly!

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Re: Progress Report - Ugly!

Postby ChuckW » Mon Mar 15, 2010 4:32 pm

When you need help as I did, you may have to be the one holding and let the other person do the hitting. I did have a ½ inch by 24 inch rod so we had a good angle on it, I wore heavy gloves and if he hit me he would not get any beer for the rest of the week that he was here.
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Re: Progress Report - Ugly!

Postby Tim » Mon Mar 15, 2010 4:34 pm

Foxy wrote:Tim,
"I haven't found anyone to volunteer to hold a drift while I hit it with a sledge hammer "

Have you ever heard of a "Chicken stick"? This is a long handle to grip a punch/drift whilst someone hits the crap out of it!
Eye and ear (nuts) protection is highly recommended! Also to stop hitting yor fingers with a hammer, hold the hammer with both hands! :mrgreen:
Foxy

I explained this to my wife, but she wasn't convinced. She hasn't trusted me since I had her ride on the front of my tractor to counterbalance the weight of a large round hay bale I was moving. Launched her right off the front of the thing. I'm still paying for that one.
Tim
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Re: Progress Report - Ugly!

Postby Tim » Mon Mar 15, 2010 4:40 pm

grandpaul wrote:Have you opened the primary? Could be a very rusty primary chain keeping it from turning easier. Similar possibility in the timing chest, but not real likely.

Are you sure it's in neutral?


Thought of that. Engine is out of the bike on workbench - no transmission or primary connected. Timing side looks good. Has to be the corroded piston/cylinder. My method is working, must be patient. Not the time for a 16lb sledge hammer.
Tim
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Re: Progress Report - Ugly!

Postby Ron L » Tue Mar 16, 2010 6:08 am

Soak cylinder/piston in penetrating oil... do NOT hit it with anything, make up a plate that can be bolted onto cylinder barrels with a hole in the centre of cylinder. Weld a nut on to plate so that you can use a suitable bolt to press down on top of piston, Use a peice of wood to protect piston if you want to re use it. If rings are gummed onto piston, boil it in water to release them. I have used this method loads of times without fail. I've also used the hammer method and always resulted in a broken piston!! Good luck

Do you really think you are going to re-use those pistons? Why save them? After all the banging and pressing to get them to move I wouldn't trust them in my nice new rebuild anyway.
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Re: Progress Report - Ugly!

Postby Tim » Tue Mar 16, 2010 8:21 am

Do you really think you are going to re-use those pistons? Why save them? After all the banging and pressing to get them to move I wouldn't trust them in my nice new rebuild anyway.
[/quote]

Ron
I agree. I have no plans to reuse these pistons. I'm concerned that there may not be enough metal in the bores to reuse the cylinders without new sleeves. The one side is badly pitted. I'll know more when they are finally removed.
Tim
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1973 Norton Commando 750
1974 Norton Commando 850
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