by frankdamp » Wed Jan 28, 2009 8:29 pm
Corona 850:
Not only would it be smoking, it would smell real good.
The Starmaker engine was a really picky one. It would only hold together if you used Castrol R, primarily a vegetable (castor oile) base lubricant. It has a unique aroma.
When testing what was supposed to be a consumer-market street trail version of the Stormer, we were perplexed by recurring cracking of the cylinder cooiling fins around the exhaust pipe, and some very peculiar noises from the engine, a high frequency ringing noise. We were running on typical petrol-station two-stroke mix.
A strip-down of the test engine with only about 3000 miles of road tests showed series of ridges, about .070" deep, around the bore, just above the exhaust ports. With the very rudimentary instrumentation we had, we found that the bridge in the cylinder liner exhaust port, which didn't have any cooling fins close by, was getting up over 1400 degrees. There would be instantaneous welding of the piston rings to the liner as the piston went past and then the weld would be broken as the engine continued to run, causing the piston to rattle side-to-side and gouging out the ridges.
The problem was being caused by part-throttle pre-ignition. On the racing engines, where the Starmaker was really developed, it wasn't a problem because they were rarely at part-throttle settings.
After a lot of testing, we concluded that the metallurgy was beyond what we could afford to implement and so we went with the recommendation that riders always use Castrol R. That was a real pain because it didn't dissolve in petrol, being a vegetable oil. It went into suspension as droplets, but when left for a few hours it settled out to the bottom of the tank.
Standard "first flight" routine was to shake the bike back and forth to re-mix the oila and petrol, otherwise you were trying to start it on more or less neat castor oil!
As you can imagine, that was a definite "headwind" in the marketplace.
Frank Damp
ex-Norton Villiers - Marston Road
Develpment & Competition Department
1967-68