

Diablouph wrote:Swooshdave.... How can you fret over a silly brake light when Mrs. Peel is lying in a ditch somewhere in the forest. Good god man, have you no feelings?


Surfdog wrote:The latest episode in the quest for in-line brake switch nirvana is complete.
I finally got time to disassemble the brake switch in question to see how it works.
It seems the contacts/terminals go into the switch and are separated by a small piece of rubber.
The rubber has notches cut into it to allow the contacts to meet a metal plate just below the rubber piece.
So the sandwich is made up of a metal contact plate, a piece of rubber, and a set of 2 contacts mounted in a piece of plastic.
The metal brake cable passes thru a hole in each layer of the sandwich.
The cable housing itself on both sides of the now encapsulated switch when mounted squeezes the assembly together when brake pressure is applied.
Voila! contact is made and the brake light goes on. Now we know how it works.
In my case, the rubber layer, although it is soft and pliable enough outside the switch, the thickness of it commanded a LOT of pressure to compress enough to allow contact.
I took my handy flat metal file to it and just rubbed off a bit on each side of the disk of rubber. Thinning it so to speak.
Upon reassembly and testing proved I was a success. Now only a light amount of pressure is required to make contact and light the light.
This is truly a case of Zen and the Art of Motorcycle Maintenence.
I am truly happy with the operation of the newly installed rearsets and the inner workings of the Norvil In-Line Brake Light Switch Cable.
I hope this helps others with similar problems or concerns.
J. Doggg


Surfdog wrote:Hey Swoosh, I hope yours works as good as mine!
j.d

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