I just had both exhaust ports redone to original look on my 1973 850. No inserts, just rewelded in aluminium & I have chosen to drill two holes inside/underneath the head while it was still off the bike. I refitted the exhaust with new exhaust nuts & went for a ride to heat the head up.
When I got back I retightened the exhaust nuts using the norton tool & then marked where I thought the hole should be drilled in the exhaust nut. This was positioned to keep tension on the wire once inserted.
Most people over the years just drilled a hole in the top of the head, which can look ugly. Now that it is underneath, it is difficult to see & is not really noticable. Hopefully this will keep the exhaust nuts tight for many years to come.
My bike was off the road for 6 weeks while the head work was done & it was great to jump back on & go for a blast yesterday. My wife & I will be heading off to Cairns in nth qld shortly, a round trip of some 3500 klms. There is a bloke on this forum that rides a norton in Cairns ?? It would be good to visit you & say gday while we are up your way
