Beware.....

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Beware.....

Postby marinecommando » Fri Jan 27, 2012 11:10 am

It was fine and sunny here this morning and I was skiving off work, so thought I'd take Nellie out for a breakfast run. Had a great run through the New Forest dodging the ponies, foals and OAP's. Ended up having a coffee and bacon roll looking out over bournemouth beach talking to 2guys who were riding their Goldies out. Run back was just as good till I got home and noticed oil dripping from my points cover. Whipped the cover off to find a pool of oil under the pickup. Oil seal I hear you all cry. My thought too. Had a spare in the man cave, so will change now. Took the timing cover off prised out the offending seal put in the new one.
1972 combat roadster.
1980 Yamaha XT 500
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Re: Beware.....

Postby marinecommando » Fri Jan 27, 2012 11:18 am

Screwed in the seal tool and it didn't feel right.mmmmmm me thinks whats going on here??? On closer inspection I find a split in the camshaft end!!! Tighten up the seal tool and you can see the split growing the tighter it gets. The camshaft is less than 5kmiles old. Spoke to Andover and apparently there is a problem if you over tighten the cone on a EI sensor!!
Would never have thought screwing in something like that could cause so much damage. New cam on order and a strip down to come. Was having such a good day.
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Re: Beware.....

Postby DogT » Fri Jan 27, 2012 11:59 am

All I can say is UGH.

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Re: Beware.....

Postby hobot » Fri Jan 27, 2012 12:36 pm

Ditto dogt's UGH,
but glad to know how to avoid it now by your own sacrifice.
Throw yourself at the ground and miss!
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Re: Beware.....

Postby bill » Fri Jan 27, 2012 12:54 pm

have heard of a couple of PW3 cam's doing the same thing.
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Re: Beware.....

Postby Flo » Fri Jan 27, 2012 1:51 pm

Last time I went to the New Forest on my bike, got hopelessly lost. Somehow found my way to ringwood in the end.
Really feel for you, such a small thing for so much work. Just lucky it is still winter.
When you get your new cam, try the sensor in it. if the cones don't match up, it could happen again if you overtighten. Might be worth lapping them together so there would be even pressure throughout the cone.
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Re: Beware.....

Postby 79x100 » Fri Jan 27, 2012 2:21 pm

I've heard of it too with PW3s. The Andover cams are also cold-chilled cast iron now. They are presumably not as resistant to pressure on the internal taper either from tightening or perhaps from wriggling to loosen at some stage ?
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Re: Beware.....

Postby Commando Cam » Fri Jan 27, 2012 4:45 pm

Ugh! what a drag. What a pain in the ass! I have a MK111 roadster and have been worried about the potential of a soft cam. Evidently some MK111s have had a problem with it. Mine runns so good that I haven't seen th need to actually address it. My poor Trident gets neglected over it. Ride the Norton or wrench on the Trident? easy choice, where's my helmet?
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Re: Beware.....

Postby CanukNortonNut » Fri Jan 27, 2012 5:42 pm

Hi Marine
bummer!
What is the torque value that Andover recommends for the E/I? Which E/I unit are you running?
Mick Hemmings recommends that you do not use an impact gun to tighten the nut onto the cam sprocket. Not saying that you did only that chilled cams are brittle.
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Re: Beware.....

Postby marinecommando » Sat Jan 28, 2012 1:50 am

Andover don't recommend any torque. Probably don't want to be liable.. Can't blame them. The rotor unit is for a Pazon Altair . I only finger tightend then just snugged it up, obviously don't know my own strength lol. Was only using a 1/4 drive on a short extension, so not as though I was using a 2' 3/4 breaker bar!!! Once bitten, twice shy. Will Lapp the rotor in on the bench just to make sure before fitting, at least I'll know it's sitting square. And on the bright side I can clean out the sludge trap, change all the seals and freshen up the rings while I'm in there. Must get some bottled gas for the man cave .
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Re: Beware.....

Postby cash » Sat Jan 28, 2012 2:19 am

The chilled white iron cam, good wearing properties but brittle :( . Cracked one 5 years ago and have saved it hoping I can use it in a a early Dommie motor. I now use stelite tipped reground cams without any issues. I believe DynoDave got a replacement on warranty, unfortunately I'd left it too late. With the cost of the bloody things and the number of failures perhaps they could shrink on steel sleeve, it might support it and reduce the chance of cracking??? But then again they wouldn't sell as many :twisted:

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Re: Beware.....

Postby john robert bould » Sat Jan 28, 2012 3:10 am

1/4 wrench, on a small pin spreads the taper open...thats rubbish engineering! mayby another cheep chineese item?
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Re: Beware.....

Postby Matt Spencer » Sat Jan 28, 2012 3:39 am

They dont make things like they used to , it wasnt like this when I . . . . , WHY , I Remeber . . . :oops: :lol: :P
Commiserations . Some of the Fancy American made camshafts are a differant proposition, in more ways than one .
Erson / Axtel & a lot of other development , see the T.C. post & Ron Wood , for period Grind recomendations .
And the Vendors with American Made high grade cams . You get what you pay for , unobtainiums not cheap . :shock: :!:
The one rule to the exception , is theres the exeption to each rule .
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Re: Beware.....

Postby johnm » Sat Jan 28, 2012 4:13 am

Yes I did exactly the same on a PW3 camshaft on a Dominator.

They were always cast iron and that was intentional because evidently it is a good material for camshaft use.

After I did it I checked with Hemmings and we settled on 20- 25 lb and removable loctite. This is for the non points Dominator camshaft.

I beleive Hemmings now puts a warning on his camshfts . Andover should do as well becasue I have seen at least one manual recomend 45 lb which is what snapped mine.

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Re: Beware.....

Postby marinecommando » Sat Jan 28, 2012 8:43 am

Can anyone recommend a supplier in the US? It is a combat 2s cam.
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