650SS Rebuild

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Re: 650SS Rebuild

Postby possm » Sat Dec 31, 2011 5:36 pm

I HAVE THE REST OF THE PAINTWORK!
Yes i finally picked up the remainder of the paintwork and as usual it is supurb-
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The tank has been finished in matalic silver, Thanks to Norton owners club info on line we were able to get BMW colour that is a close match to the Factory silver.
More to come shortly Al
1974 850 mk2A
1970 750S
1969 Fastback
1966 650SS
2001 H/D fxdwg 1550
1981 GS1000S
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Re: 650SS Rebuild

Postby possm » Sun Jan 01, 2012 12:10 am

More progress,I have spent the day fitting the oil tank- making a spacer for the top mount gromett, fitting toll tray, breather line to oil tank and the starting on the main oil lines but then i realised that the hose clamps that i had purchased were not big enough so i may have to wait fo the auto shops to open after the New Year break.
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All the best for the New Year
Al
1974 850 mk2A
1970 750S
1969 Fastback
1966 650SS
2001 H/D fxdwg 1550
1981 GS1000S
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possm
 
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Location: New Zealand

Re: 650SS Rebuild

Postby possm » Fri Jan 06, 2012 5:11 pm

Still making slow progress fitted the oil lines and spent several days looking for suitable oil line clamps [New Years Break- shops closed] finally found some crimp ones tht i am happy with, went to fit the rocker feed pipe- Thought I had ordered a steel pipe but it turned out to be nylon and had to shorten it, went looking for my banjo bolts I had replated- strange won't screw into timing the cover "Dam" some person has helicoiled where the rocker ilne feeds from the timing cover with a whitworth helicoil so this mornings job has been making a whitworth banjo bolt, I am leaning as i go!. I have also started fitting the new wireing lome that i had made though i am nit happy with the plug for the light switch hopefully monday i can find a new one.
Al
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1974 850 mk2A
1970 750S
1969 Fastback
1966 650SS
2001 H/D fxdwg 1550
1981 GS1000S
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possm
 
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Location: New Zealand

Re: 650SS Rebuild

Postby Cheesy » Fri Jan 06, 2012 6:26 pm

I hope you have it strapped down well!!

A bit late now but blackwoods have a reasonably good selection of those crimp on hose clamps, although I guess they are pretty common anyway
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Re: 650SS Rebuild

Postby mikegray660 » Fri Jan 06, 2012 6:32 pm

looking great !! can't wait to see final shot - vid of first start up??
73 850 Commando
75 750gt Ducati
78 Laverda 1200
96 900SS duck
61 BSA A10
62 Triumph T110
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Re: 650SS Rebuild

Postby possm » Wed Jan 18, 2012 12:25 am

Found a new Lusas 88sa plug at British Spares when I called there last week, it turned out i was missing the oil tank bung so i had to modify a bolt to suit, Also I went to fit the outer primary and found the new retaining nut would not fit the primary spigot mount, 46 years of being "fkd" with by experts so i stripped the primary again and off to my engineer with the spigot to get the threads cleaned up- matched to the new nut, tonight i have reassembled the primary and fitted the outer cover so some progress has finally been made.
Al
1974 850 mk2A
1970 750S
1969 Fastback
1966 650SS
2001 H/D fxdwg 1550
1981 GS1000S
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possm
 
Posts: 405
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Location: New Zealand

Re: 650SS Rebuild

Postby Cheshire bloke » Wed Jan 18, 2012 5:48 am

Fantastic progress so far possm, that is going to be one good looking bike! :D .

This thread is why I love the site and I will be watching every stage of your speedy rebuild possm, keep posting the pics :D .
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Re: 650SS Rebuild

Postby possm » Wed Feb 01, 2012 12:02 am

Making progress again, new throttle cables have been made and fitted along with a clutch cable evan though i brought a clutch cable from RGM I found i needed a 57" cable so a new one was made,the Brake cable also came from RGM though the inner was to short so more modifying. My biggest disapointment was the header pipes that came from the same supplier i found them to be very poor quality, poor bends, the right pipe kicked outwards and did not clear the kick start and the header bends are totaly different between left and right but as freight would be too expensive to send them back i am stuck with them.
Al
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Image
1974 850 mk2A
1970 750S
1969 Fastback
1966 650SS
2001 H/D fxdwg 1550
1981 GS1000S
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possm
 
Posts: 405
Joined: Fri Jul 03, 2009 5:47 pm
Location: New Zealand

Re: 650SS Rebuild

Postby Matt Spencer » Wed Feb 01, 2012 12:09 am

Crikey , look in the background . :shock: Looking Good .
The subtle application of brute force , if you can find something to screw & lock the clamp into , could well realign them adequately .
The one rule to the exception , is theres the exeption to each rule .
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Re: 650SS Rebuild

Postby ntst8 » Wed Feb 01, 2012 1:15 am

possm wrote:Making progress again, new throttle cables have been made and fitted along with a clutch cable evan though i brought a clutch cable from RGM I found i needed a 57" cable so a new one was made,the Brake cable also came from RGM though the inner was to short so more modifying. My biggest disapointment was the header pipes that came from the same supplier i found them to be very poor quality, poor bends, the right pipe kicked outwards and did not clear the kick start and the header bends are totaly different between left and right but as freight would be too expensive to send them back i am stuck with them.
Al


I've had variable results from them as well, i use them as a last resort these days.
Perhaps i'm paranoid but i have wondered whether the stuff sent to the far end of the world is selected because it is too far to send it back.
Hope your trip back from Pahiatua went smoothly

cheers
Iain.
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'44 Norton WD16H
'60 Norton ES2
'73 850 Interstate
'06 Ducati 620 Multistrada
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Re: 650SS Rebuild

Postby possm » Wed Feb 01, 2012 2:09 am

Thanks Ian
Saw you arrive but didn't get a chance for a chat, Loaded to the gunnels plus Mrs and I the 850 didn't miss a beat, got away at 9 with John TL and Viv and Bary H, clear run down coffee in Wellington and 1-30pm ferry, all good.
Al
1974 850 mk2A
1970 750S
1969 Fastback
1966 650SS
2001 H/D fxdwg 1550
1981 GS1000S
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possm
 
Posts: 405
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Location: New Zealand

Re: 650SS Rebuild

Postby possm » Sat Feb 11, 2012 10:41 pm

Hi Guys,
I have been working away on the small things switches fuel lines etc, though i have had my share of problems- i brought a second hand seat [off an Atlas] off our local trademe site and before getting it reupholstered i decided to check the base to find it to be 2.5" short, compared to a freinds Atlas base so my panel beater is extending it along with the headlight shell as the rim did not fit correctly. The Fuel tank has been on and off a few times but to protect the new paint i will leave it off untill the last minute. the seat base etc is due back tomorrow so hopefully fireup next weekend.
Al
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1974 850 mk2A
1970 750S
1969 Fastback
1966 650SS
2001 H/D fxdwg 1550
1981 GS1000S
User avatar
possm
 
Posts: 405
Joined: Fri Jul 03, 2009 5:47 pm
Location: New Zealand

Re: 650SS Rebuild

Postby Matt Spencer » Tue Feb 14, 2012 6:54 pm

Just in case you were wondering where all those bits you had left over went . :P

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The one rule to the exception , is theres the exeption to each rule .
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Re: 650SS Rebuild

Postby possm » Tue Feb 14, 2012 11:35 pm

yep got a simular picture in my parts book, though I would love a parts book full of pictures.
Al
1974 850 mk2A
1970 750S
1969 Fastback
1966 650SS
2001 H/D fxdwg 1550
1981 GS1000S
User avatar
possm
 
Posts: 405
Joined: Fri Jul 03, 2009 5:47 pm
Location: New Zealand

Re: 650SS Rebuild

Postby beng » Thu Feb 16, 2012 9:02 am

Sounds like you bought an Electra 400 seat.

Two seats were sold on Atlas bikes in the early sixties to fit the two different sizes of tanks. One seat pan had it's mountings moved so it would sit further forward against the smaller "American" style fuel tank that was available the first two or three years of Atlas production. Besides the altered seat you also had to have a different rear fender with the Dzus fastner moved forwards to match.

Later on in the 1960's the Dominators were sold with a seat that had a hump on the back for a bum-stop.

The Electra seat looked just like an Atlas seat if you did not have anything for reference next to it, but it was smaller.

If I run across one in the garage somewhere I will let you know.

You did not happen to find a source for the little screws that hold the tank badges on have you? SAE fasteners can be fudged to fit okay, but nothing looks as good as the originals with their slightly rounded faces.....

Is that a ball-bearing style tach drive on the bike?
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